Designation: Assistant Engineer

Location: India Maharashtra Hindalco, Taloja

Organization: Metals - Shift Management & Coordination**:

- Manpower Planning : Manage shift manpower to ensure adequate staffing levels to meet production demands.

- Production Planning Coordination : Work closely with the planning department to understand the next two days' casting production plan.

- Sequencing Production : Ensure efficient sequencing of the production plan to meet daily production targets.

- Hot Metal Coordination : Coordinate with the recycling plant for hot metal supply to meet the production plan for the day.

- Safety & Quality Assurance :

- Tool Box Talks (TBT) : Conduct TBTs with team members, specifically focusing on molten metal handling and quality control practices.

- Safety Protocols : Ensure strict adherence to PTW (Permit to Work) and LOTOTO (Lockout/Tagout) systems.

- JSA Reviews : Conduct and review Job Safety Analyses (JSA) for each activity on the shop floor.

- Cultural Maintenance : Foster a protected and efficient working culture by addressing issues immediately and maintaining a focus on safety and teamwork.

- Maintenance & Troubleshooting :

- Breakdown Management : Take direct responsibility for resolving any breakdowns (electrical and mechanical) with the help of shift team members.

- Melter/Holder Furnace : Oversee burner-related breakdowns and adjustments (e.g., second-stage, first-stage, exhaust, pilot).

- Spare Parts Management : Monitor and manage spare parts inventory, including cyclic valves, Janatic valves, couplings, butterfly valves, and related tools.

- Spectrometer Operations :





- Chemical Analysis : Operate the spectrometer for alloy chemical analysis and maintain standardization for CRM samples.

- Spectrometer Lathe Machine : Supervise operations and maintenance of the spectrometer lathe machine, including tool inventory and AMC (Annual Maintenance Contract) support.

- Gas Cylinder Management : Monitor and manage Argon gas cylinder inventory for spectrometer operations.

- Inventory & Consumables Management :

- Consumables Tracking : Maintain daily operational consumable stock and ensure timely reporting.

- Media Ball Management : Supervise media ball replacement, cleaning, and inventory control. Ensure effective use and maintenance of media case jali and casting boxes.

- Spare Parts Inventory : Oversee spare parts such as valves, coupling components, and burner assemblies, ensuring they are stocked and available for quick use.

- Data Entry & Reporting :

- Shift Log Writing : Maintain accurate shift logs and report any incidents or anomalies during the shift.

- Data Entry : Enter production and maintenance data into the Level2 and Oracle systems, ensuring accurate records of shift performance, production output, and maintenance activities.

- OT Reporting : Track daily overtime (OT) and report findings.



Work to identify ways to reduce OT costs and improve shift efficiency.

- Training & Development :

- Departmental Training : Lead and facilitate departmental training sessions to ensure all team members are well-prepared and equipped with necessary skills.

- Oracle System Entry : Ensure accurate entry of training activities and records into the Oracle system.

- Mock Drills : Organize and participate in regular mock drills for emergency preparedness.

- General Operations :

- Mold Maintenance : Supervise daily mold maintenance activities to ensure all molds are in proper working condition.

- Casual Labor Utilization : Ensure 100% utilization of casual labor for condition improvement and 5S implementation in remelt areas.

- Cycle Time Monitoring : Monitor and report on melter cycle time to ensure efficient operation and process optimization.

- External Coordination & Purchases :

- MSO Preparation : Prepare MSOs (Material Shipping Orders) for any equipment that needs to be sent outside the plant.

- Purchase Requests : Handle purchase requests through the Ekaayan system and coordinate necessary approvals.

- Material Issuance : Issue material slips for required items and ensure proper documentation through the Ekaayan system.

- Other Responsibilities :

- Shutdown Participation : Participate in monthly PM (Preventive Maintenance) schedules and yearly plant shutdowns.

Work Permit System : Oversee the gate entry process for new contract personnel and ensure they follow the work permit procedure.

📌 Support Remelt (Maharashtra)
🏢 Aditya Birla Group
📍 Maharashtra