Role Overview We are looking for a Mechanical Design Engineer to own the end-to-end mechanical design of a compact, low-power wireless product . The role involves translating system requirements (electronics, RF, optics, battery, thermal, environmental) into a manufacturable, rugged enclosure suitable for outdoor and mission-critical use.

Key Responsibilities
1. Product & Enclosure Design
Design complete mechanical housing for wireless camera systems (indoor/outdoor).
Convert functional requirements (camera FOV, antenna placement, battery size, PCB constraints) into mechanical design.
Design for compact form factor , modularity, and serviceability.
Support mounting options: pole, wall, tripod, vehicle, wearable, or custom brackets.

2. Environmental & Ruggedization
Design enclosures to meet IP65 / IP67 / IP68 ingress protection standards.
Consider thermal management (passive cooling, heat sinks, airflow, material selection).
Account for shock, vibration, dust, rain, humidity, and temperature extremes .
Experience with outdoor, defence, industrial, or wildlife products preferred

3. Materials & Manufacturing
Select suitable materials:
Plastics (ABS, PC-ABS, Nylon, TPU)
Metals (Aluminium, Magnesium, Stainless Steel)
Design for Injection Molding, CNC machining, Die casting, Sheet metal .
Apply DFM,



DFA, and DFMEA principles.
Create tolerances, GD&T;, and assembly-ready designs.

4. Integration with Electronics & RF
Collaborate closely with electronics and RF engineers .
Ensure correct placement for:
Camera module & lens
Antennas (avoid RF shielding issues)
Battery & power circuitry
Connectors, seals, and vents
Design EMI/ESD considerations into enclosure layout.

5. CAD, Documentation & Prototyping
Create 3D CAD models and 2D manufacturing drawings .
Support rapid prototyping (3D printing, CNC).
Work with vendors for tooling, prototypes, and pilot builds.
Support design iterations based on field testing feedback.

Required Skills & Tools

Core Skills
Solid fundamentals in mechanical engineering & product design
Experience designing electronics enclosures
Understanding of optics, RF constraints, and battery integration
Knowledge of sealing methods (O-rings, gaskets, ultrasonic welding)

CAD Tools (any one mandatory)
SolidWorks
Creo
Fusion 360
CATIA / NX (bonus)

Manufacturing Knowledge
Injection molding best practices
Tooling constraints and parting line design
Tolerance stack-ups
Surface finishes & coatings (anodizing, powder coat)

📌 Mechanical Design Engineer-3D CAD (Secunderabad)
🏢 7 Darter
📍 Secunderabad