Job Title:
Design Engineer - Hermetic Compressor
No. of Positions:

~1

Job Location:

~ Hyderabad

Skill Set:

~ ANSA, Star CCM+

Domain Knowledge:

Deep understanding and knowledge in fluid mechanics, multiphase flow and heat transfer.
Robust backgrounds in Computational Fluid Dynamics (CFD), and experience with heat transfer & fluid flow analysis
Excellent problem-solving and analytical skills
Job Description:

Develop 3D CAD concept models, layout configurations, and component stack-ups for a multi-cylinder reciprocating compressor platform utilizing a 75kW integrated motor.
Design rugged, pressure-resistant ductile iron castings/housings capable of withstanding high operating pressures (typically up to 2.8 MPa / 28 bar) and meeting strict international pressure vessel codes.
Optimize the crankcase, crankshaft, connecting rods, pistons, and valve plates for high volumetric efficiency, minimized dead-space, and low vibration.
Develop 3D CAD concept models, layout configurations, and component stack-ups for a multi-cylinder reciprocating compressor platform utilizing a 75kW integrated motor.
Design rugged, pressure-resistant ductile iron castings/housings capable of withstanding high operating pressures (typically up to 2.8 MPa / 28 bar) and meeting strict international pressure vessel codes.
Optimize the crankcase, crankshaft, connecting rods, pistons, and valve plates for high volumetric efficiency,



minimized dead-space, and low vibration.
Design the internal gas flow paths for suction cooling of the motor or develop external water/glycol cooling jackets to manage the 75kW thermal load.
Engineer an advanced internal lubrication system (oil pump, internal channels, oil separator, and filtration) ensuring constant oil supply to critical high-wear bearing surfaces while minimizing oil carryover into the HVAC system.
Guide engineering analysts on finite element analysis (FEA) for stress/fatigue on moving parts and computational fluid dynamics (CFD) for pulsation and gas flow through valve plates.
Requirements:

CAD Mastery: Proficiency in advanced 3D modeling and drafting using SolidWorks including geometric dimensioning and tolerancing (GD&T;).
Ammonia / R717 Expertise: Comprehensive understanding of the thermodynamic properties of ammonia, chemical compatibility parameters, and dedicated safety protocols.
Hermetic Motor Know-how: Practical understanding of hermetic/semi-hermetic motor construction, particularly thermal dissipation, electrical insulation requirements in harsh chemical environments, and terminal pin sealing.
Manufacturing Processes: Deep knowledge of casting techniques (ductile iron, aluminum), precision machining (micron-level tolerances for cylinders/pistons), and valve assembly dynamics

📌 Design analysis engineer (Secunderabad)
🏢 Satyam-Venture
📍 Secunderabad