Production Engineer – AV Cables & Accessories (Sonipat)

Production Engineer – AV Cables & Accessories (Sonipat)

13 Nov
|
Prinkal Mukhi (Proprietor OF Infinity Career Edge)
|
Sonipat

13 Nov

Prinkal Mukhi (Proprietor OF Infinity Career Edge)

Sonipat

Position Summary The Production Engineer will plan, direct, and optimize the manufacturing and assembly processes for audio-visual (AV) cables, connectors, harnesses, and signal accessories. You will bridge the gap between product design and floor execution, ensuring high-speed, cost-effective, defect-free production while maintaining strict electrical and signal-integrity standards.

Key Responsibilities

- Process Optimization & Line Management

- Design, implement, and improve assembly and extrusion/over-molding workflows for AV cables (HDMI, USB-C, coaxial, audio/video patch cords).
- Identify and eliminate bottlenecks in cable cutting, stripping, soldering, crimping, shielding, and jacketing processes.
- Monitor cycle times, machine utilization (OEE), and line balancing to maximize daily throughput.

2. Quality Control & Compliance
- Establish and enforce standard operating procedures (SOPs) and work instructions for raw material handling, termination, and final testing.
- Lead root-cause analysis (RCA) and corrective/preventive actions (CAPA) for signal loss, EMI/RFI shielding defects, or connector failures.




- Ensure manufactured goods comply with relevant industry and environmental standards (e.g., RoHS, REACH, CE, UL, HDMI Licensing/HDCP guidelines).

3. Equipment & Tooling Maintenance
- Oversee the installation, calibration, and preventive maintenance schedule for specialized machinery (e.g., wire-stripping machines, auto-crimpers, injection-molding presses, high-frequency/continuity testers).
- Partner with toolmakers and vendors to design or upgrade custom jigs, molds, and connector dies.

4. Recent Product Introduction (NPI) & Prototyping
- Collaborate with R&D; and design teams to transition new AV accessory prototypes into mass-scale production lines.
- Conduct trial runs, validate yield rates, and update BOMs (Bills of Materials) and routing sheets.

5. Safety, Cost & Inventory
- Enforce workplace safety protocols, electrical safety measures, and ergonomic guidelines on the shop floor.
- Track scrap rates, manage raw-material waste (copper, PVC, gold-plated connectors), and support lean manufacturing / 5S initiatives.

📌 Production Engineer – AV Cables & Accessories (Sonipat)
🏢 Prinkal Mukhi (Proprietor OF Infinity Career Edge)
📍 Sonipat

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