ob Description: Senior Mechanical Fitter (Lime Plant)

Position Summary

- Job Title: Senior Mechanical Fitter

- Department: Mechanical Maintenance

- Reporting To: Mechanical Maintenance Lead / Assistant Manager Maintenance

- Location: Lime Manufacturing Facility

- Experience Required: 4–8 Years in Lime, Cement, Mineral Processing, or Heavy Industrial Plants

Key Responsibilities

1.

Equipment

Preventive &

- Corrective Maintenance

- Perform routine, preventive, and shutdown mechanical maintenance across plant machinery:

- Kiln Area: Skip bucket charging system, discharge gates, hydraulic power packs, thrust rollers, and air locks.

- Crushing &
- Grinding:
Jaw crushers, hammer mills, pulverizers, vibrating screens, and hardfacing/liner replacement.

- Material Handling Systems: Belt conveyors, bucket elevators, screw conveyors, chain conveyors, and air slides.

- Utility &

- Auxiliary Systems:

ID/FD fans, baghouse rotary valves, pneumatic piping, blowers, and pumps.

2. Fabrication, Assembly &

- Alignment

- Execute precision alignment of couplings, shafts, gearboxes, and electric motors using dial gauges or laser alignment tools.

- Perform structural fabrication, pipe fitting, duct repairs, plate cutting, and gas/arc welding.

- Dismantle, repair, and reassemble mechanical components including bearings, seals, sprockets, chains, and gearboxes.





3. Troubleshooting &
- Root Cause Analysis

- Identify mechanical failure causes (e.g., abnormal vibration, overheating, unusual noise, lubricant leakage).

- Assist maintenance supervisors during emergency breakdowns to minimize plant downtime.

- Execute hardfacing weld overlay (e.g., Zedalloy) on wear plates, liners, and pulverizer components.

4. Safety &
- Housekeeping (EHS)

- Follow Work Permit Systems (LOTO - Lockout/Tagout, Hot Work, Confined Space Entry, Height Work).

- Ensure strict adherence to Personal Protective Equipment (PPE) standards on the plant floor.

- Maintain clean and organized maintenance work zones and workshop areas.

Required Technical Skills &
- Qualifications

Parameter

Requirement

Educational Qualification

ITI in Fitter / Diploma in Mechanical Engineering

Practical Expertise

Mechanical alignment, bearing fitment, hydraulic/pneumatic circuit troubleshooting, belt jointing

Welding &

- Cutting Skills

Gas Cutting (Oxy-Acetylene), hardfacing overlay welding

Tools Proficiency

Precision measuring instruments (vernier calipers, micrometers, dial gauges), hydraulic pullers, torque wrenches

Plant Machinery Knowledge

Briq. Machine, kilns, crushers, baghouses, heavy-duty material handling equipment

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