Role Overview

We are looking for an experienced Discrete Event Simulation Specialist with strong hands-on expertise in Siemens Tecnomatix Plant Simulation to develop simulation-based Digital Twins for manufacturing, logistics, warehouse, and material-handling systems. The candidate will be responsible for modelling, analysing, and optimizing production processes to improve throughput, resource utilization, capacity, and overall plant performance.

Key Responsibilities

- Develop Discrete Event Simulation models and Digital Twins using Tecnomatix Plant Simulation.
- Model complete manufacturing systems including machines, production lines, buffers, operators, conveyors, AGVs, forklifts, cranes, and material flow.
- Develop hierarchical models covering individual processes, production lines, shops, and complete plants.
- Create Production Replay and animated simulation models to replicate production-line behaviour.
- Perform What-If scenario analysis for capacity planning, line balancing, resource optimization, and process improvement.
- Identify bottlenecks, capacity constraints, resource conflicts, WIP, queue time, and throughput limitations.
- Simulate and optimize warehouse, logistics, material handling, and buffer/storage systems.
- Support plant layout and capacity planning through simulation-based analysis.
- Develop simulation models for throughput improvement and debottlenecking.
- Validate simulation models against actual/planned production data and processes.
- Develop simulation reports covering throughput, utilization, bottlenecks, manpower, material flow, capacity, and logistics performance.




- Present simulation results and provide data-driven recommendations to Engineering, Manufacturing, Operations, and Project teams.

Required Skills

- 6–9 years of relevant experience in Discrete Event Simulation.
- Strong hands-on experience with Siemens Tecnomatix Plant Simulation.
- Robust knowledge of SimTalk scripting and simulation model development.
- Experience in manufacturing process, production-line, logistics, and material-flow simulation.
- Knowledge of throughput optimization, bottleneck analysis, capacity planning, line balancing, and resource optimization.
- Ability to interpret plant layouts, process flow diagrams, cycle times, production plans, and equipment data.
- Strong analytical, problem-solving, communication, and presentation skills. Good to Have
- Experience with FlexSim, or other DES tools.
- Knowledge of Python, data analytics, and database integration.
- Experience in Digital Twin development and 3D visualization.
- Experience with large-scale greenfield manufacturing projects.

Educational Qualification Bachelor's degree in Mechanical, Industrial, Production, Manufacturing Engineering, or a related discipline. A Master's degree in Industrial Engineering / Operations Research will be an advantage.

Preferred Industry Experience Solar/PV | Battery | Automotive | Semiconductor | Electronics | Industrial Manufacturing | Warehousing & Logistics Key Deliverables Simulation-based Digital Twins | Production Replay | What-If Analysis | Throughput/JPH Optimization | Bottleneck & Capacity Analysis | Line Balancing | Logistics & Material Flow Optimization | Simulation Reports & Dashboards

📌 Discrete Event Simulation Specialist (Mumbai)
🏢 Trigent Software
📍 Mumbai