Job Responsibilities

- Supervise day-to-dayaluminium extrusion die and tooling activities.

- Ensure timely availability ofdies, dummy blocks, mandrels, stems, containers and other extrusion tooling for production.

- Coordinatedie setting, preheating, die changes and trial activities with the Production team.

- Inspect dies and tooling before and after extrusion trials.

- Monitordie condition, die life and performance and maintain proper records.

- Supportdie correction and modification based on profile dimensions and extrusion trial results.

- Coordinate withdie manufacturers/vendors for recent die development, correction, repair, polishing and nitriding.

- Analyse tooling-related extrusion defects such asdimension variation, die lines, pickup, surface defects, uneven wall thickness and profile distortion.

- Coordinate withProduction and Quality teams to resolve die-related quality issues.

- Ensure propercleaning, polishing, maintenance and storage of extrusion dies.

- Maintaindie history, trial reports, correction records, die life and rejection data.





- Supervise tool room fitters/operators and allocate daily jobs.

- Ensure availability and proper maintenance oftool room machines, tools, gauges and measuring instruments.

- Monitor tooling inventory and coordinate with Stores/Purchase for required tooling and consumables.

- Ensure proper5S, housekeeping and safety in the tool room.

- Supportcost reduction, die life improvement, scrap reduction and Kaizen activities.

- Ensure proper documentation and adherence toSOPs, work instructions and quality standards.

Key Technical Skills

- Aluminium Extrusion Die &
- Tooling

- Solid &

- Hollow Die Knowledge

- Die Setting &

- Die Change

- Die Trial &

- Correction

- Die Polishing &

- Maintenance

- Die Nitriding Knowledge

- Profile Dimension Analysis

- Extrusion Defect Analysis

- Tool Room Operations

- Measuring Instruments

- Vendor Coordination

- Die Life &

- Tooling Cost Control

- 5S &

- Kaizen

📌 Asst. Engineer - Tool Room (India)
🏢 Amara Raja Group
📍 India