1) Job Purpose

Responsible for key functions & proper maintenance of SAP1 (Electrical & Instrument) and condition monitoring of equipment, performance, and health to predict potential issues. Also Daily work management, continuous improvement, and value creation at business level as per planning and budgeting, Environment, health, and safety norms and driving for sustainability. To collaborate with AET, digitalization, planner, reliability & digital cell and shared services and leverage their expertise to achieve aspirations and capability building of the team to achieve defined ROAD map fulfilling both short term and long-term objectives of PBU. To maintain proper planning, scheduling and coordinate maintenance activities, including breakdowns and shutdowns. To ensure continuous improvement to happen by identifying opportunities for improvement and implement changes to increase efficiency, reduce costs, and enhance safety. To assist my team to maintain accurate records of maintenance activities, equipment history, and spare parts inventory. Also collaborative work with operations, production and quality teams to optimize plant performance.

2) Dimensions:

Business/SBU/Unit Revenue

50000/35000/15000 cr.

Business Workforce Number

MG 368, LMS 69. OG 1042, Cont 2881

Unit Workforce Number

Staff(Management & LMS)- 437

Workmen- 1042

Contract Workmen- 2881

Function Workforce Number

Staff: 132 (Management), 95 (LMS)

Company Workmen: 433

Contract Workmen: 659

Total Strength: 1319 Nos

Department Workforce Number

Staff: 42(Management), 41 (LMS)

Company Workmen: 158

Contract Workmen: 126





Total Strength: 367 Nos

Other Quantitative and Important Parameters for the Job: Budgets/Volumes/No. of Products/Geography/Markets/ Customers or any other parameter

Copper Anode Production- T

Acid Production- T

P&B; Cr. Copper 1

Stores Expenses- 5.37 Cr

Contract Expenses: 8.62 Crs,

Capex Budget: Variable Crs

Job Context:

Birla Copper unit at Dahej is a copper smelting operation having two operational copper

smelters to process blended copper concentrates of varying specifications to supply copper in

the form of anodes of 99.5% purity to the refineries attached to them. This position is

responsible for operation and maintenance of Converter/WIP of Copper Smelter 1 supplied by Outotec. This is the most proven and reliable semi-continuous copper smelter technology.

Key aspects of this role are analyzing and understanding the SAP1 operation and maintenance.

Job Challenges:

The continuously changing raw material (copper concentrate) profile and varying quality results in fluctuation in matte grade for converter furnace operation Operational issues impacting plant availability The process of accurate sampling, analysis and metal accounting becoming very complex SAP1 PLC,



DCS detailed understanding & troubleshooting awareness, All the critical spares database with pilog code & Stock check fortnightly. Ensuring maintenance activities comply with safety protocols, regulations, and industry standards. All the spares database to be made with New Pilog code & Stock status - Shopfloor & Store - Inventory review Repair and Replacement of damaged or worn-out parts such as transmitter, control valves, etc, components, and equipment. Plant is old and needs day to day maintenance work for achieving plant uptime. Process is hazardous with corrosive, toxic emissions, minimizing emissions within PCB norms and meeting other environmental and safety norms difficult. Identifying and resolving equipment malfunctions, faults, and breakdowns. Ensuring compliance with industry standards, regulations, and environmental requirement, etc.

4) Key Result Areas/Accountabilities:

Key Result Areas/Accountabilities

Supporting Actions

Production

To deliver required with quality as per anode furnace requirements and P&B.;

Manage the operations, and maintenance (Electrical & Instrument). Ensuring a safe working environment and compliance with safety regulations. To implement asset care practices for availability and reliability as per P&B; in PBU. Ensure the effectiveness of HIRA, JSA SOP and SMP and analyse and review/update for appropriateness of SOP/SMP. Cost

To be cost effective

Ensure budgeting considering the annual business plan. Review and monitor direct and indirect costs and ensure spen

📌 AET Mbr Inst SAP 1 (Dahej)
🏢 Aditya Birla Group
📍 Dahej