Role & responsibilities 1. Lead preventive, predictive, and breakdown maintenance of heavy-duty hydraulic presses 2. Troubleshoot complex electro-hydraulic circuits, proportional/servo valves, multi-stage hydraulic power packs, accumulators, high-pressure piping, and actuators 3. Oversee oil conditioning programs, including regular oil sampling, particle counter analysis 4. Maintain pneumatic transport systems, vacuum filling lines, and mechanical tooling used in pyrotechnic material handling. 5. Enforce strict explosive safety standards (PESO, Ordnance Safety Guidelines, MIL-STD) across all maintenance activities within classified hazardous zones 6. Ensure all hydraulic components, solenoid valves, sensors, and instrumentation comply with flameproof/intrinsically protected requirements. 7. Maintain non-sparking tooling protocols and static bonding/grounding systems on all hydraulic fluid lines and equipment to eliminate electrostatic discharge (ESD) risks. 8. Participate in Hazard and Operability (HAZOP) studies, Job Safety Analyses (JSA), and incident/near-miss investigations. 9. Drive Overall Equipment Effectiveness (OEE) and Mean Time Between Failures (MTBF) improvements while minimizing Mean Time to Repair (MTTR). 10. Implement condition monitoring techniques, such as vibration analysis, thermal imaging, and pressure-drop monitoring across hydraulic circuits. 11. Lead root-cause failure analysis (RCFA)



for catastrophic or repetitive hydraulic component failures. 12. Plan and execute major overhaul schedules during planned plant shutdowns. 13. Define critical spare parts inventory (pumps, cartridge valves, high-pressure seals, safety relief valves) to avoid operational downtime in high-hazard zones. 14. Draft technical specifications for capital equipment procurement, retrofitting, and hydraulic refurbishment projects. 15. Liaise with original equipment manufacturers (OEMs like Bosch Rexroth, Parker, Eaton, Moog) and third-party calibration/inspection agencies (DGQA/DNV). Preferred candidate profile 1. Supervise and mentor a team of engineers, technicians, and contract workers; conduct periodic training on hazardous-area safety and hydraulic maintenance. 2. Maintain documentation, statutory logbooks, calibration certificates, and PM checklists for audits (ISO 9001, ISO 14001, ISO 45001, and defense customer quality audits). 3. Ensure adherence to ISO 9001, ISO 14001, ISO 45001, and defence customer quality audits. 4. Hydraulic equipment uptime/availability in the Pyro section 5. Zero incidents related to ESD, hydraulic oil leakage, or mechanical ignition in pyrotechnic areas. 6. On-time completion of scheduled preventive maintenance 7. Maintenance cost optimization and inventory turn ratio for critical hydraulic spares. 8. Ensure driving of continuous improvement culture through TPM and Kaizen implementation.

📌 Sr. Executive (Nagpur)
🏢 Solar Industries India
📍 Nagpur