Job Summary

Manage assembly line operations for refrigeration products. Oversee pre-assembly, foaming, CRF machine, and final assembly processes. Ensure daily, weekly, and monthly production targets are achieved. Monitor line productivity, cycle time, and manufacturing efficiency. Plan manpower deployment and resource utilization for smooth production flow.

Responsibilities

- Manpower Management: Lead and manage a workforce of 150+ employees.
- Manpower Management: Ensure skill development, multi-skilling, and operator training.
- Manpower Management: Drive employee engagement, discipline, and performance improvement.
- Manpower Management: Maintain shift-wise manpower planning and attendance control.
- Quality Management: Ensure adherence to product quality standards and specifications.
- Quality Management: Drive root cause analysis and corrective actions for quality issues.
- Quality Management: Implement Kaizen, Poka-Yoke, and mistake-proofing initiatives.
- Quality Management: Reduce rejection, rework, and COPQ.
- Safety & Compliance: Ensure compliance with IMS, EHS, and statutory requirements.
- Safety & Compliance: Drive safety awareness programs and shop-floor audits.
- Safety & Compliance: Implement corrective actions for safety observations and near misses.
- Continuous Improvement:



Lead Kaizen, productivity improvement, and cost-reduction projects.
- Continuous Improvement: Drive OEE, line balancing, and process optimization initiatives.
- Continuous Improvement: Implement lean manufacturing practices and waste elimination projects.
- Systems & Reporting: Ensure accurate transaction management in SAP.
- Systems & Reporting: Prepare and analyze production reports using MS Excel.
- Systems & Reporting: Present performance reviews and improvement plans through PowerPoint.
- Systems & Reporting: Maintain production documentation and SOP compliance.
- Problem Solving: Apply structured problem-solving methodologies such as 8D, Why-Why Analysis, Fishbone Diagram, PDCA, CAPA; drive closure of recurring production and quality issues.

Skills & Competencies

- Refrigeration Manufacturing Operations
- Assembly Line Management
- Foaming Process Knowledge
- CRF Machine Operation & Control
- Manpower Management (150+ workforce)
- SAP Proficiency
- MS Excel, Word & PowerPoint
- Kaizen & Poka-Yoke Implementation
- IMS System Knowledge
- Lean Manufacturing
- Production Planning & Control
- Problem Solving & Root Cause Analysis
- Leadership & Team Development

📌 Manufacturing Engineering Professional (MIDC)
🏢 Blue Star
📍 MIDC