Roles and Responsibilities

1. PREVENTIVE MAINTENANCE AND BREAKDOWN MAINTENANCE

Electrical Power Substation, Air Compressors, Diesel Generator (DG) Sets, EOT Cranes, Passenger and Goods Lifts, BOPT/Machine Tools, Pumps, Motors, Gearboxes, Cooling Systems, and other plant utilities.
- Cranes and Goods Lift
- Surface Grinding machine and Cylindrical grinding machine
- VMC machine, STP/ETP
- Coolant recycle system, Paint Booth & Solar Plant

1. Monitoring and Measurement

Monitoring and measurement (Energy, Water, Air & PNG).
1. Energy Conservation and Continuous Improvement

Support to energy conservation, water management and continuous improvement initiatives.
1. Legal Compliance

Legal compliance/monthly activity.
1. Maintenance Records and Documentation

Maintain maintenance records, PM checklists, breakdown reports, history cards, and equipment logbooks.
1. Equipment Installation and Improvement

Support installation, commissioning, shifting, modification, and improvement of plant equipment as required.
1. Safety Procedures

Follow Work Permit, Lockout/Tagout (LOTO), confined space, hot work, and work-at-height safety procedures during maintenance.
1. SAP PM Module

Operate and maintain the SAP PM module for planning, scheduling, executing, and recording preventive and breakdown maintenance activities, ensuring accurate maintenance records and equipment history.
1. PROCUREMENT (PLANT MAINTENANCE)

- Procure maintenance spares, consumables, and services required for plant maintenance.
- Obtain quotations, compare prices, and coordinate with vendors for timely procurement.
- Prepare and process Purchase Requisitions (PR).




- Monitor delivery schedules and ensure timely availability of materials.
- Maintain procurement records, vendor quotations, and purchase documentation.

1. BUDGET MANAGEMENT

- Prepare the annual maintenance budget for plant machinery, utilities, and building maintenance.
- Track budget utilization and control maintenance expenditure against the approved budget.
- Coordinate with procurement and finance departments for budget planning and approvals.

1. INTEGRATED MANAGEMENT SYSTEM (IMS)

Implement and maintain the Integrated Management System (ISO 9001, ISO 14001, and ISO 45001) requirements within the Plant Maintenance Department.
- Prepare, review, and update SOPs, work instructions, risk assessments, and maintenance procedures.
- Maintain IMS records, maintenance logs, calibration records, and statutory compliance documents.
- Conduct risk assessment and implement control measures for maintenance activities.

Skills Required a. Technical Skills Basic mechanical and electrical knowledge, troubleshooting skills, equipment maintenance knowledge, ability to read technical drawings, secure work practices.

b. Analytical and Utility Management Skills

Basic analytical skills, report preparation, knowledge of utility systems.

c. Legal and Compliance Skills

Knowledge of statutory requirements, documentation skills, record maintenance, audit support, compliance awareness.

d. Computer and Documentation Skills

Documentation skills, computer knowledge (MS Excel) power point, record management, report preparation, attention to detail.

e. IMS and Quality Management Skills

Knowledge of ISO standards, documentation, risk assessment, internal audit support, continuous improvement.

📌 Jr.Engineer - Plant Maintenance (Bengaluru)
🏢 ACE DESIGNERS
📍 Bengaluru