- Job Purpose . To ensure the smooth and efficient functioning of plant machinery and mechanical equipment through preventive,predictive and breakdown maintenance,minimizing equipment downtime and ensuring maximum operational efficiency. Key Responsibilities .
- Attend to mechanical breakdowns and ensure minimum production downtime
- Experience: 38 Years
Company: Everest Industries Ltd.
Department: Plant Maintenance
Designation: Mechanical Maintenance Engineer
Location: Plant Location
Experience: 38 Years
Qualification: Diploma / B.E. / B.Tech in Mechanical Engineering
1. Job Purpose To ensure the smooth and efficient functioning of plant machinery and mechanical equipment through preventive, predictive and breakdown maintenance, minimizing equipment downtime and ensuring maximum operational efficiency.
2. Key Responsibilities
1. Carry out preventive, predictive and corrective maintenance of plant machinery and mechanical equipment.
2. Attend to mechanical breakdowns and ensure minimum production downtime.
3. Monitor the performance of equipment such as pumps, motors, compressors, conveyors, gearboxes, hydraulic and pneumatic systems.
4. Identify recurring equipment failures and implement corrective and preventive actions.
5. Execute scheduled maintenance activities as per the maintenance plan.
6. Coordinate with the production team to ensure smooth execution of maintenance activities.
7. Maintain maintenance records, breakdown reports and equipment history.
8. Ensure proper utilization of maintenance tools, spares and consumables.
9. Monitor critical spare parts inventory and coordinate with the stores department for timely availability.
10.
Ensure compliance with safety standards and maintenance procedures during all activities.
11. Support installation, commissioning and modification of mechanical equipment.
12. Identify opportunities for cost reduction, energy efficiency and improvement in equipment reliability.
3. Key Skills Competencies
- Robust knowledge of mechanical maintenance and troubleshooting.
- Knowledge of preventive and breakdown maintenance.
- Understanding of hydraulic and pneumatic systems.
- Knowledge of bearings, gearboxes, pumps, compressors and conveyors.
- Knowledge of equipment installation and alignment.
- Ability to perform root cause analysis (RCA).
- Knowledge of maintenance planning and scheduling.
- Problem-solving and analytical skills.
- Team coordination and communication skills.
- Knowledge of safety standards and 5S practices. 4. Key Performance Indicators (KPIs)
- Reduction in equipment breakdowns and downtime.
- Improvement in machine availability and reliability.
- Timely completion of preventive maintenance schedules.
- Reduction in maintenance costs.
- Improvement in MTBF (Mean Time Between Failures).
- Reduction in MTTR (Mean Time to Repair).
- Compliance with safety standards.
- Effective utilization of maintenance spares. 5. Preferred Industry Experience
- Building materials manufacturing.
- Cement / Fibre Cement manufacturing.
- Manufacturing and process industries.
- Heavy engineering and industrial production.
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