Apply on Kit Job: kitjob.in/job/4f396i

Division

BAL-Chakan

Department

Manufacturing Engineering

Level / Grade

EX

Functional Area

Manufacturing Engineering

1

Job Title

MGR - Manufacturing Engineering

2

Reporting

Functional reporting to : GM - Manufacturing Engineering

Desirable: Engineering Graduate – B. Tech / M. Tech in Mechanical Engineering (preferably, but EE also acceptable) preferably from IIT/NIT

ii) Experience

Minimum: 9

Maximum: 15

iii) Age Limit

Minimum: 30

Maximum: 45

4

Job Role & Responsibilities

*Primary Responsibilities:*

Process designing, assembly readiness - robust process, high repeatability

Lead the team to ensure on-time build of pre-pilot batch, pilot batch and SOP batches.

Identify and close DFA, DFM points.

Q issues – QSR RFT defects elimination

Trouble shooting of defects using problem solving tools like 7QC tools, New models Quality (RAR-Run at rate, DRBFM, PRBFM) Why-Why analysis etc

Capacity generation as and when required in stringent time frame

Assembly related ECR monitoring and implementation.

- *Supplier Engagement*:

Ensure sub-assembly process establishment at supplier ends for new component development, recent sub-assemblies, with systems, displays of IPO, SOP, Q alerts, Pokayoke check sheets

- *Process Optimization*:

Analyse and refine manufacturing processes to meet optimal cost and quality benchmarks, including process engineering, component development, tooling procurement. Lead ECRS activities.

- *Equipment Development*:

Design new machinery and upgrade existing equipment to improve production capabilities and meet new model requirements.

- *Cost Management Initiatives*:

Conceptualize and lead projects focused on reducing operational costs.

*Additional Responsibilities:*

- *Team Management/Documentation*:

Supervise and mentor a team, providing guidance and support to ensure successful project execution. Ensure documentation readiness (TD, BOM, IPO, etc.)

- *Collaboration*:





Work with cross-functional teams to improve production processes, ensure compliance with safety and quality standards, and implement continuous improvement initiatives.

- *Project Management*:

Proven track record of managing large projects (Material handling automation, MES, Poka Yoke, etc.) from inception to completion, ensuring timely and within-budget delivery.

5

Competency Requirements

- Technical/ Functional:
- New product development knowledge
- Knowledge of Software's like Altium & MATLAB for DFM & DFA
- Good process knowledge including PCB handling - fuses /Led/TFT etc
- Good process knowledge of Reflow/Wave Soldering/Robotic Soldering & Manual Soldering
- Ability to prepare process flow for PCB manufacturing
- APQP/DFA/DFM/DFMEA/PFMEA
- Ability to plan equipment and processes for New products
- Ability to design End of Line and In-Process test equipment
- Ability to do in-process costing and VA & VE
- Understanding of Machine balance / Operator/ line balance
- Lean concepts like VSM / Strategic layout planning / MES / IOT and IOT and digitisation
- Problem solving approach 8D / Six Sigma / SPC / DOE etc
- Ability to plan Automation/Semi-automatic and have experience in handling material handling
- Good knowledge of Product or part where he has experience
- Vehicle manufacturing process & functional knowledge
- Process & facility planning

Behavioral

Ability to work in a fast-paced environment

Ability to work in a lean structure.

Good knowledge of process flow, data and logical interpretation

Ability to Adapt and Align and lead a team

Strong analytical and problem-solving skills, and excellent communication skills.

6

Likely sources

Organization example

2-wheeler OEMs and tier-1 vendors, Bosch, Delphi, Continental, Magneti Marelli, Kpit, Tata Elexi, Tata Autocomp, GE Aerospace, Collins / Raytheon aerospace, any other aerospace org viz. quest, defense and heavy machine manufacturers - BDL, BHEL, BEML, Avtec, Bharat Forge, Lucas TVS, Dana Spicer, Mahale, Lokesh Machine Tool, Craughtsman, Linemar

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