Job Title: Senior Engineer – Manufacturing Engineering (Assembly)
Location: Kakkalur, Tiruvallur, Tamil Nadu
Company: BorgWarner Morse Systems India Pvt Ltd
Experience: 5–8 Years
CTC: ₹8–10 LPA
Industry: Tier-1 Automotive OEM / Auto Components Manufacturing

Preferred Background
5–8 years of experience in Tier-1 Automotive OEM/Auto Component Manufacturing.
Robust exposure to assembly manufacturing, automation, shop-floor practices, and process improvement initiatives.

Key Responsibilities
Develop new assembly processes, equipment, tooling, and process controls for new product launches.
Design and develop prototype tools for customer sample builds.
Conduct manufacturing feasibility studies, capacity analysis, and RFQ evaluations.
Manage capital expenditure, tooling, and startup budgets.
Lead installation, commissioning, trials,



and handover of new assembly equipment.
Drive process improvements in productivity, quality (Scrap/PPM), safety, and poka-yoke implementation.
Support production and quality teams in resolving critical line stoppages and customer complaints.
Troubleshoot and maintain PLC-controlled systems (Mitsubishi, Siemens, Omron, Allen Bradley)

Required Skills
Manufacturing Engineering, Assembly Process Development
PLC Troubleshooting & Automation
Cycle Time Study, OEE, Line Balancing, SMED, Kanban, Lean Manufacturing
PFMEA, MSA, SPC, Control Plans, Work Instructions
8D, 5 Why, PDCA, QC Tools, Root Cause Analysis
Six Sigma & Continuous Improvement
Cross-functional Team Coordination

📌 Senior Engineer – Manufacturing Engineering (Assembly) (Chennai)
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