06 Aug
|
Larsen and Toubro
|
Bengaluru
06 Aug
Larsen and Toubro
Bengaluru
Business Unit: EPS Mobility
Role: DFM Leader - Motor
We are seeking a seasoned engineering leader to own end ? to ? end design and industrialization of traction motors and related sub-systems (e.g., rotor/stator stacks, housings, shafts, bearings, cooling systems, encapsulation, sensors). This role combines deep product design expertise with manufacturing, supply chain, operations, quality, and safety leadership to deliver robust, cost ? effective, and scalable EV motor platforms.
Key Responsibilities
Design Leadership & Product Architecture
Own the product architecture for traction motors across multiple vehicle platforms (power, torque, efficiency, NVH, durability, thermal, packaging).
Drive concept-to-launch lifecycle: requirements, system architecture, trade studies, CAD, CAE, prototyping, V&V;, DV/PV, and ramp to mass production.
Establish and enforce design standards, design reviews, configuration control, and PLM governance.
Champion modularity and platform reuse to reduce complexity, cost, and time-to-market.
DFM/DFA & Industrialization
Translate product requirements into manufacture-ready designs: lamination stacking, stator winding (hairpin, distributed, concentrated), impregnation/varnishing, rotor assembly (IPM/SPM), shaft design, balancing, housing and end-cap machining, sealing, and potting.
Optimize tolerances and GD&T; for manufacturability; conduct DFM/DFA workshops with suppliers and plant engineers.
Implement DFMEA/PFMEA, Control Plans, and Process Capability (Cp/Cpk) targets; drive APQP deliverables and PPAP approval.
Define end-of-line test strategy (electrical performance, insulation, partial discharge, vibration, noise, thermal run, dimensional checks).
Operations Interface & Ramp Readiness
Partner with plant leadership to define line layouts, automation needs (winding, insertion, forming, welding, impregnation, assembly), tooling/fixtures, and test equipment.
Ensure process validation (IQ/OQ/PQ), first-pass yield, takt time alignment, OEE,
📌 DFM Leader- Motor (Bengaluru)
🏢 Larsen and Toubro
📍 Bengaluru