Position: Controls Engineer

Experience: 5 7 Years
Industry: EV Motor Inverter Manufacturing
Location: Pune / Manufacturing Plant Setting
Function: Maintenance / Industrial Automation

Working: In shift and 6 days working

The Controls Engineer will be responsible for automation systems, machine controls, testing stations, safety systems, and commissioning of equipment used in EV motor Inverter manufacturing and testing. The role involves close coordination with production, maintenance, quality, and OEM suppliers to ensure robust, safe, and optimized control systems.

Job Duties and Responsibilities

- Lead the installations of MES, Argonaut, Ignition, SQL ,NI, LabVIEW system on assembly lines
- Lead PLC / HMI / SCADA / servo / robotics / VFD maintenance and improvements (Siemens, Allen-Bradley, Mitsubishi, Omron, Delta, Beckhoff; Ethernet/IP, Profinet, Modbus/TCP).
- Manage PLC/HMI version control, backup restore, change management, and safe programming standards; maintain the controls asset library.
- Troubleshoot machine communication networks, field buses, and I/O diagnostics; ensure electrical schematics and logic documentation are current.
- Drive poka yoke, interlocks, vision systems, DC tools and traceability enhancements to improve first pass yield and reduce rework.
- Integrate sensors, actuators, drives, servo systems, and VFDs used in inverter and motor production.




- Work with industrial communication protocols such as Profinet, Profibus, EtherNet IP, Modbus, CAN
- Support data acquisition for SCADA / MES / traceability systems.
- Enable machine connectivity and basic Industry 4.0 initiatives.

Education and Qualifications

- BE / BTech in Electrical, Electronics, Instrumentation, Mechatronics
- Certified PLC training
- Experience in EV / Automotive / Power Electronics manufacturing
- Knowledge of traction inverter or motor test systems is a strong advantage
- Exposure to lean manufacturing and TPM concepts

Skills and Competencies

Technical Skills Required

- PLC Platforms: Siemens (S7-1200/1500), Allen Bradley, Mitsubishi
- HMI/SCADA: TIA Portal, WinCC, FactoryTalk, Ignition
- Drives Motion: Servo drives, AC drives, encoder feedback systems
- Safety Systems: Safety PLCs, SIL/PL concepts, evacuation HV safety logic
- Communication Protocols: Profinet, Ethernet/IP, CAN, Modbus TCP
- Panel Electrical Knowledge: Control panels, wiring, field instruments
- Testing Systems: EOL testers, HV testing, NI testing, hi pot testing, automated test benches

Disclaimer : This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.

📌 Engineer (Pune)
🏢 Dana
📍 Pune