Role & responsibilities

Manufacturing Excellence & Continuous Improvement

- Drive Lean Manufacturing, Kaizen, TPM, 5S, Poka-Yoke, and Visual Management initiatives.
- Lead productivity improvement projects to improve labor productivity and machine utilization.
- Identify and eliminate manufacturing losses through structured problem-solving methodologies.
- Implement continuous improvement projects focused on Cost, Quality, Delivery, Safety, and Morale (CQDSM).

Production Process Optimization

- Conduct time studies, motion studies, and line balancing activities.
- Improve Overall Equipment Effectiveness (OEE).
- Optimize cycle times, manpower utilization, and production flow.
- Establish standard work procedures and work instructions.

Electronics Manufacturing Improvement

- Improve SMT and THT process efficiencies.
- Drive yield improvement initiatives across PCB Assembly and final assembly operations.
- Reduce defects, rework, and process variation.
- Analyze first-pass yield (FPY), rejection trends, and process capability metrics.

Capacity Planning & Industrial Engineering

- Perform capacity analysis and production planning support.
- Develop manpower planning models based on production requirements.
- Support facility layout modifications and production line expansion projects.
- Conduct Make vs Buy analysis for manufacturing processes and components.

Quality & Operational Excellence





- Support implementation of Six Sigma and statistical process control methodologies.
- Lead Root Cause Analysis (RCA) using 8D, Fishbone, Why-Why Analysis, and FMEA.
- Work closely with Quality, Production, SCM, Maintenance, and R&D; teams for process improvements.
- Monitor and improve key manufacturing KPIs.

Current Product Introduction (NPI)

- Support transfer of new products from R&D; to Manufacturing.
- Establish manufacturing processes, SOPs, control plans, and process documentation.
- Participate in pilot builds and production readiness reviews.

Cost Optimization

- Identify opportunities for material cost reduction and process cost optimization.
- Improve productivity through automation and process simplification.
- Monitor project savings and ROI from improvement initiatives.

Data Analytics & Reporting

- Develop dashboards for manufacturing performance monitoring.
- Analyze production, quality, and maintenance data for decision-making.
- Present monthly Manufacturing Excellence reports to plant leadership.

Preferred candidate profile

- 512 years of experience in Manufacturing Excellence, Industrial Engineering, Operational Excellence, or Continuous Improvement.
- Experience in Electronics Manufacturing, Power Electronics, EMS, Solar, Inverter, UPS, Transformer, Battery, or Automotive industries preferred.

📌 Manufacturing Excellence Manager-Urgent Hiring in our Neemrana Plant
🏢 OKAYA
📍 Neemrana