Site Maintenance Management
Ensure line equipment is operational in its desired efficiency and productivity
Develop a Preventive maintenance system for the plant
Develop weekly, monthly, quarterly and yearly job plan
Co-ordinate with Line and support engineers for execution of PM jobs as per plan
Initiates, implements, and manages the line maintenance program based on best practices, with an emphasis on planning/scheduling and preventive/predictive maintenance
Maintenance Improvement
Analysis of OEE
Co-ordinate with Line and support functions for carrying out RCA for any repetitive problems.
To develop action plan from RCAs and co-ordinate execution
Cost reduction thru improved manufacturing efficiency- Yield
Improvement in Energy Consumption reduction
Spare Management
To identify list of spares and implement proper spares.
Complete spare part management & inventory control for lines and utility equipments
To identify list of spares and implement proper spares.
Statutory and compliance
Familiar with Factory Act Norms, Compliances, Pollution Control, Environmental Policies,
Laisioning with Govt. officers
Utility Management
Monitoring & optimization of Utilities performance
Utility Maintenance of equipment like Air Compressors, Chilling Plant, Boiler, AHUs, HVAC system etc.
Monitor and improve MTBF and reduce MTTR for the Utility equipment
Handling Utilities related projects
Cost Control
Implementation of in-house projects for reliability improvement, cost saving, energy saving etc without cost and time over run.
Monitor/ control spend v/s contract on regular basis
Vendor development
Site Automation
Have experience in Plant Automation
Have exposure to all the PLCs / SCADA programming, changes / Updation, current developments.
Can support line in charges to ensure the equipment is operational in its desired efficiency and productivity
EHS Support
Implementation of Safety Procedures
Ensure all shutdown activities are carried out with all safety compliance (LOTO, Permit System etc)
Accident Investigation and Reporting
Risk Assessment Analysis
People Development
Drive capability program for large site ensuring skill availability on critical machines.