Role Purpose:
- The Process Controller – Fabric Quality is primarily responsible for conducting final fabric inspection using the 4-point system, preparing comprehensive Quality Summary Reports, and ensuring that all outgoing fabric lots meet defined quality standards before dispatch.
Principal Accountabilities:
1.Fabric Inspection & Quality Evaluation
- Co-ordinate & Monitor 4-Point fabric inspection system at Vendor location.
- Understanding on all fabric defects including weaving faults, dyeing and finishing defects & exposure in packing standards.
- Prepare lot wise inspection reports & arrive at overall lot quality status.
- Ensure GSM, width, colour, hand feel as per given standard.
- Evaluate shade consistency and record shade variation as per approved grading norms.
- Check and record fabric length per roll against declared length.
- Flag discrepancies between physical fabric and lot documentation before inspection.
2. Testing, Quality Assurance & Standards
- Co-ordinate with Testing Laboratory for sample collection and test reports.
- Record & interpret In-house, Vendor and 3rd Party test results.
- Ensure inspection & testing machines are calibrated as per schedule.
- Verify all required testing is completed before shipment clearance.
- Maintain and cross-reference fabric standards, approved lab dips and shade bands.
3. Quality Reporting, Records & Compliance
- Compile Quality Summary Report integrating inspection, hand feel, colour and test data.
- Maintain inspection records in physical and digital systems.
- Record and report daily inspection quantities and quality KPIs.
- Document and escalate recurring defects and abnormal quality trends.
4. Non-Conformance & Material Control
- Identify and segregate non-conforming fabric rolls with Hold/Reject status.
- Ensure physical quarantine of rejected materials to prevent wrong dispatch.
5. Packing, Dispatch & Logistics Coordination
- Verify roll packagin
📌 Process Controller (Perundurai)
🏢 Coats Group
📍 Perundurai
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