Job Title: MES Consultant- Digital Twin

Location: Pune / Chennai- India

Job Objective / Purpose:

- Provide CPG manufacturing domain expertise for Digital Twin and Smart Manufacturing initiatives
- Define manufacturing business processes, KPIs and operational scenarios
- Bridge Plant Operations, Manufacturing, Quality, Supply Chain, IT, OT, MES and Digital Twin teams

Technical/Functional Skills:

- Experience range 8+ years
- Strong experience in CPG/FMCG manufacturing operations or manufacturing transformation programs
- Proven Digital Twin platforms such as Siemens Xcelerator, Azure Digital Twins, AVEVA, PTC ThingWorx or equivalent
- Deep understanding of Production, Packaging, Quality, Inventory, Warehouse and Maintenance processes
- Strong knowledge of batch/continuous manufacturing, recipe management, genealogy and traceability
- Experience in manufacturing KPI definition and performance improvement including OEE, Yield, Throughput, Waste, Downtime and Capacity Utilization
- Experience in Digital Twin, Smart Manufacturing, Industry 4.0 and Digital Thread initiatives
- Ability to identify Digital Twin use cases for production optimization, bottleneck analysis, capacity planning, asset utilization and operational excellence
- Ability to map shop-floor processes and operational pain points into digital process models and business scenarios
- Understanding of manufacturing data flows across ERP, MES, SCADA, Historian, IoT and shop-floor systems
- Experience in business process assessment, fit-gap assessment,



impact analysis and value realization tracking
- Strong analytical skills and ability to work with cross-functional manufacturing stakeholders

Key Roles & Responsibilities:

- Act as Subject Matter Expert for CPG manufacturing operations and business processes
- Lead customer workshops to understand current-state and future-state manufacturing processes
- Define business requirements, process models, operational KPIs and functional scenarios for Digital Twin initiatives
- Identify improvement opportunities across Production, Packaging, Quality, Inventory, Warehouse and Maintenance areas
- Define Digital Twin use cases and business value metrics for manufacturing performance improvement
- Support Digital Twin scenarios including simulation, what-if analysis, bottleneck analysis and production optimization
- Collaborate with MES, IT, OT, Data and Architecture teams to translate business requirements into solution requirements
- Validate Digital Twin outputs and recommendations against shop-floor operations and business KPIs
- Support Smart Factory, Industry 4.0 and Digital Manufacturing transformation programs
- Conduct user workshops, knowledge transfer sessions and business process training

General Skills:

- Knowledge of MPP, Microsoft Visio
- Experience of working in CPG/FMCG manufacturing environment
- Team Management
- Good communication skills written and verbal
- Positive Experience in SDLC and Agile/ Scrum Development
- Excellent stakeholder management and workshop facilitation skills

📌 MES Consultant- Digital Twin (Pune)
🏢 Tata Consultancy Services
📍 Pune