Deputy Manager - In-Process Quality (Welding)
Location: Pune, Maharashtra
Department: Quality Assurance
Experience: 10-15 Years
Qualification: BE/B.Tech in Mechanical Engineering
Salary:₹10 LPA - ₹12 LPA (Based on experience and interview performance)
Industry: Automotive Sheet Metal Manufacturing

Job Summary

Key Responsibilities
- Lead in-process quality activities for MIG, TIG welding, and assembly operations.
- Ensure compliance with control plans, welding standards, WPS, and inspection procedures.
- Monitor welding parameters such as current, voltage, wire feed rate, gas flow, and travel speed.
- Drive reduction of welding defects including porosity, undercut, burn-through, lack of fusion, spatter, and distortion through root cause analysis.
- Conduct first-off, patrol, and final inspections to ensure product quality.
- Lead problem-solving activities using 8D, 5 Why, Fishbone Analysis, and implement effective CAPA.
- Manage and mentor quality engineers and inspectors while providing training on welding quality standards.
- Coordinate with customers during audits, trials,



and quality issue resolution.
- Ensure compliance with IATF 16949, ISO 9001, and customer-specific requirements.
- Maintain quality records and support internal, customer, and certification audits.
- Ensure effective use and calibration of measuring instruments including CMM, weld gauges, height gauges, and profile projectors.
- Coordinate weld validation through visual inspection and NDT methods such as Dye Penetrant Testing (DP) and macro etching.
- Monitor quality KPIs including Internal PPM, Customer PPM, rejection, rework, COPQ, and corrective action closure.

Required Skills:
- Strong knowledge of MIG & TIG welding quality.
- Valuable understanding of Welding Procedure Specification (WPS) and welding parameters.
- Hands-on experience with GD&T; and welding symbols.
- Expertise in APQP, PPAP, FMEA, SPC, MSA, and CAPA.
- Knowledge of IATF 16949 and ISO 9001 quality systems.
- Experience with d

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