Role & responsibilities
- Manage day-to-day production processes and ensure smooth process operations.
- Ensure adherence to SOPs, safety standards, QMS/EMS systems, TQM, TPM and 5S practices.
- Drive initiatives for defect prevention, process yield improvement, PPM reduction and quality improvement.
- Ensure machines operate at defined cycle time and improve machine availability and productivity.
- Conduct troubleshooting, failure analysis, RCA and PDCA-based problem solving.
- Analyze and reduce rework, rejection and process losses.
- Drive cost reduction through improvement in consumable life and alternate-source trials/localization.
- Train and develop operators on machines, systems, TPM, Kaizen, 5S and safety.
- Maintain and improve skill matrices, operator certification and Quality Circle activities.
- Ensure process parameters remain within standard limits and maintain control charts and process audit records.
- Conduct process audits, 5S audits and TPM activities.




- Manage shop-floor operations and ensure compliance with job standards and operating procedures.
- Conduct daily toolbox meetings and CFT meetings with Production, Maintenance and Quality teams.
- Perform rejection/red-bin analysis and implement corrective actions.
- Execute monthly process improvement plans and continuously improve shop-floor performance.

Required Skills
- Solid technical knowledge of machines and glass processing.
- Knowledge of TQM, TPM, TS 16949/IATF 16949 and ISO 14001.
- Good knowledge of RCA, PDCA, Kaizen, 5S and process improvement tools.
- Robust manpower management and leadership skills.
- Good communication and presentation skills.
- Ability to analyze production problems and implement effective corrective actions.
- Strong shop-floor management and cross-functional coordination skills.

📌 Process Engineer Senior Executive Production Process (Bhilwara)
🏢 Layam
📍 Bhilwara