To execute high-precision manual mold modifications for Recent Product Development (NPD). This role translates design concepts into green-size to ceramic, molds by managing shrinkage factors and draft angle accuracy. The engineer ensures digital designs are validated through physical test castings and downstream dimensional checks. Span of Control Manpower Direct coordination with NPI Engineers, 3D Engineers, Production Associates and the Case Making team for modification and trial execution. Output Delivery of perfected 3D models and modified physical molds that meet quality targets for product launch. Machinery Oversight of CNC outputs with proper Modeling parameters. Boundary Ownership Custodian of the transition from "Design CAD" to "Ceramic Production Mold".
Job Responsibilities
Modeling & Parameter Governance
Apply accurate shrinkage factors to establish the required "green size" for the ceramic product.
Perform checks on mold fitment, Mould finish after CNC milling.
Prepare a modification report based on the previous test casting Data, and give inputs to the CAD Team.
Manual Modification & Troubleshooting
Execute manual mold modifications when required based on the ceramic product result to resolve functional and installation issues fitment ,dimensional issues and defects issues found during trials.
Validate that modifications do not compromise the mold by performing "Before & After" dimensional comparisons.
NPD Trials & Process Monitoring
Lead test casting of milled molds to identify the gap between required output vs actual output in terms of fit form and function of product, mould related gap.
Inspect draft angles post-milling to ensure they are not negative, preventing demolding failure