– Senior Design EngineerJob Title: Senior Design Engineer

Department: Design & Development

Work Location: Bhosari, Pune

Reports To: Design Manager

Employment Type: Full-time

About SidhakalaSidhakala Group of Industries, established in 1997, is engaged in the manufacturing of sheet-metal press components, press tools and welded assemblies. The group operates manufacturing facilities at Bhosari and Chakan, Pune, with an in-house Tool Room and Design & Development capability.

Education & Experience

- Diploma / B.E. / B.Tech. in Mechanical Engineering or related engineering discipline.
- Minimum 5 years of relevant experience in sheet-metal press tool/die design.
- Experience in an automotive or auto-component manufacturing environment will be preferred.
- Strong hands-on experience in press tool design, development and modification.
- Proficiency in Cimatron, CATIA and/or AutoCAD.
- Hands-on experience in sheet-metal blank development, strip/layout development and forming feasibility.
- Good understanding of press tool manufacturing processes and Tool Room operations.
- Working knowledge of GD&T;, tolerances and manufacturing drawings.

Key Responsibilities

- Design sheet-metal press tools/dies for new product development.
- Develop concept designs, tool layouts, strip layouts, blank development and alternate design concepts.
- Prepare required design calculations and manufacturing feasibility studies.
- Create accurate 3D models, 2D manufacturing drawings and 3D annotations.
- Design welding fixtures, checking/relation gauges and other manufacturing aids, where required.
- Prepare and release Bill of Materials (BOM), drawings and design documentation to the Tool Room for manufacturing.
- Review customer 3D models, 2D drawings, specifications and technical requirements before starting tool design.
- Ensure proper application of GD&T;, dimensional tolerances and design standards.
- Coordinate closely with the Tool Room, Production,



Quality and New Product Development teams during tool manufacturing and development.
- Support tool trials, sample development and tool proving.
- Analyse trial results and implement required design corrections, countermeasures and modifications.
- Support achievement of required part dimensions, quality parameters and process capability.
- Review designs and drawings within assigned projects before release for manufacturing.
- Develop and maintain tool design standards, best practices and design documentation.
- Participate in DFMEA, feasibility reviews and design risk assessment as applicable.
- Ensure adherence to customer requirements, internal quality systems and project timelines.

Required Technical Skills

- Sheet-metal Press Tool / Die Design
- Progressive, Compound and Stage Tool concepts
- Blank Development
- Strip/Layout Development
- Press Tool Design Calculations
- 3D Modelling and 2D Drafting
- Cimatron / CATIA / AutoCAD
- GD&T; and Tolerance Interpretation
- BOM Preparation
- Tool Manufacturing Processes
- Tool Trials and Tool Proving
- Design Corrections and Troubleshooting
- Welding Fixture and Gauge Design
- DFMEA and Design Feasibility
- Understanding of machining, Wire Cut/EDM, grinding, fitting and tool assembly processes

Key Competencies

- Solid technical and practical approach to press-tool design.
- Ability to convert customer drawings and models into manufacturable tooling concepts.
- Good problem-solving and analytical skills.
- Ability to coordinate effectively with Tool Room, Production and Quality teams.
- Ability to manage multiple design activities and meet project deadlines.
- Strong attention to dimensional accuracy and design details.
- Ability to work independently while taking responsibility for assigned projects.
- Good verbal and written communication skills.

Overall ObjectiveTo design and develop reliable, manufacturable and cost-effective sheet-metal press tools that meet customer requirements and enable smooth tool manufacturing, trials and production.

📌 Senior Design Engineer (Sheet metal) (Pune)
🏢 Sidhakala Autostamping
📍 Pune