Machine SetupSet up HMC/VMC machines as per production requirements.
- Mount and align fixtures, components, tools, and workholding devices.
- Ensure proper job clamping and component positioning.
Tool Setting & OffsetLoad and set cutting tools as per the tool list.
- Set tool length, diameter, wear and work offsets.
- Check tool condition and replace worn/damaged tools.
Program HandlingLoad the correct CNC program and verify program number/revision.
- Make minor offset corrections based on inspection results.
- Coordinate with the CNC programmer for program-related issues.
First Piece Inspection Produce the first-off component after setup.
- Check critical dimensions using vernier, micrometer, bore gauge, height gauge, etc.
- Get first-piece approval from Quality before starting batch production.
Production MonitoringOperate and monitor HMC/VMC machines during production.
- Maintain required cycle time and production targets.
- Monitor tool wear, coolant condition, machine alarms and machining parameters.
Quality Control Ensure components are produced as per drawing and control plan.
- Identify dimensional and machining defects.
- Segregate and report rejected/non-conforming components.