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Key Result Areas Supporting Actions

Upkeep

Monitor & coordinate maintenance activities of VSF plant so as to achieve optimum production loss & delivery within target cost & quality Parameters.

 Ensure the availability of instrument system to meet the manufacturing targets and other customer requirements

 Preventive Maintenance Schedule preparation & Evaluation

 Predictive Maintenance Check list preparation & Evaluation

 Breakdown maintenance job Execution & guidance to subordinate

 RCA & Why-Why Analysis to avoid repeated problem

 Health Monitoring of Instrument through AMS-DCS

 Shutdown Activity execution & co-ordination with process team

 Review customer complaints and take relevant corrective action

 Focus on Reduction in Unplanned Instrument Downtime

 Upkeep the Pulp handling system to meet manufacturing targets

Control System maintenance

To ensure continuous DCS support & trouble shooting

 Ensure the availability of control system to meet the manufacturing targets and other customer requirements

 Health monitoring & corrective action to maintain uptime of

Controller , I/O cards & operator work station

 Ensure closed loop controlling by monitoring final control element function & tuning parameter setting

 Sequence operation troubleshooting to run batch process smoothly

 Control system Preventive Maintenance Schedule preparation & Evaluation

 Ensure PLC system availability by maintain Grounding &

power supply within limit

Modification/Improvement

Projects : To suggest the modification / improvement projects to improve quality &

productivity





 Ensure product development and plant up gradation to ensure long term liability

 Introduce technological change for improved Quality, GMP &

Safety with cost effectiveness.

 MOC preparation /evaluation for change management process

 DCS logic modification for quality & productivity improvement as per process requirement

 Provide the services & equipment needed for new products and formulation changes

 Identify/Evaluation of KAIZEN for implementation

 Working upon cost estimation of small modification &

improvement project & its proposal making

Spare Management & Cost optimization :

 Identifying and procuring the required equipment spares and accessories by proper planning and follow up inspecting and

Planning & Monitoring spares management to ensure better cost optimization.

accepting the incoming materials with respect to indents raised.

 Maintaining BOM for Instrument apparatus

 Procuring required materials by floating enquiries,

conducting techno-commercial comparison , dealing with vendors & so on

 Prepare yearly budgets and Work services to meet targeted requirements and controls.

 Review budget & Inventory Control by spare material criticality analysis

 Ensure Maintenance contract are awarded only for special

Instrument,



rest all activities carried out by utilizing in-house resources

 Ensure resource management for day to day & shutdown activity

People Development

To enhance knowledge & skills of team/subordinates.

 Identifying training needs, Skill gap & recommendation for skill improvement

 Development of maintenance team by structural training &

job coaching

 Train the workforce for safe practices & technical subject for maintain the control system to meet all the setting standard

 Appraise, Inspires & stimulate subordinate to maximize their performance towards department goals

 Developing team work culture

Safety & Statutory compliance :

To plan the various safety initiates to create safe working condition & also meet the statutory compliances.

 Critical Instrument Calibration frequency finalize, Schedule preparation & Evaluation

 Ensure that all Calibration activities are completed within the due date and all the SOPs are “current” and are in use by the concerned person

 Updating & Maintaining documentation related to projects like user requirement specification, installation, operational

& performance qualification

 Ensure timely review of IMS, WCM, process safety documents to meet the respective standard requirements

 Review of Policies ,readiness for internal & external audit compliance

 Identify department HIRA , ASPECT-IMPACT & ensure implementation

 Six step Safety Observation process follow-up as per schedule

 Betterment of Instrument System to Ensure Safety

 Ensure safety practices implementation within team

📌 Engineer / Senior Engineer / Executive / Senior Executive - Instrumentation (Bharuch)
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📍 Bharuch