Role purpose Development of new models in line with customer's project milestone and establishing of new models for mass production.
Reporting to Unit Section Head Tooling
Document created by Unit Section head Tooling , NMD
Responsibilities KRA (Key Result Areas) KPI (Key Performance Indicators)
Heads
Planning & Execution To prepare the Tool model wise plan & execution as per customer master plan. No. of default in customer requirements
On time reports submission To ensure all customer specific requirements achieved as per tooling is concerned No. of parameters missed during mass production startup.
Design 3D design generation ( NX & CATIA ) of Quench Ring,AFX Tool,DBO Tool ,SPB Tool, & AFX Gripper Plate
Gauges & Fixtures Design as per the requirement of the Customer
Design of DBO tool blast head ,Bending ring and mould
Design of AFX tool blast head, Preforming rollers Bending ring and mould
Quality To coordinate with production and VPL to discuss the concept of the tool and how the development will progress No. of sample rejections
Variance in the specifications agreed vs. actual,On time approval To conduct quality checks on the tool design and tool development intermediate processes to ensure 100% OK tool No. quality open issues in mass production transfer.
To execute the quality system requirements as per the company objectives in allocated activities ( TQM, TS, TPM etc. ) Adherence to the company schedules
Samples Delivery To ensure no issues arise from tooling point of view during the sampling process. If arised need to correct No delay in sample submission to customer as per customer milestone dead line.
Product Realization To close all issues before Mass production starts and get approval from production Target yield Vs actual during the initial control period (initial first three months of mass production) .
ERP P.R Generation in oracle
SRN/ MRN making in oracle
Project Wise Budget Vs Actual Monitoring in oracle
RGP / NRGP Gate Pass Closing monitoring
Costing Actual Cost calculation for AFX/ DBO/ SPB tool
Actual Cost calculation for Encapsulation tool ( Import/ Export)
Tracking tooling budget DRS VS KPI VS Actual
AOP Budget Preparation (Tooling & R&M;)
New Model Project code creation from Accounts team
Tracking Plant wise R&M; budget VS Actual
Development Check the current Positive film design & development activity
Customer Audit To execute the quality system requirements as per the company objectives ( System audits, TQM, TPM,VSA, IATF,etc. )
TPM Kaizen activity implement
QC activity implement Yearly Two QC
Dispatch Tooling Stock transfer Documents preparation (inter unit)
Requirements
Knowledge
Tool Designing
Design software's - CATIA V5, UG NX
Problem analysis
Quality Systems - TS16949 , TQM practices, ISO 14000 Experience