19 Aug
|
Liebherr Tower Cranes
|
Pune
19 Aug
Liebherr Tower Cranes
Pune
Creating Passion: Your Responsibilities
Roles & Responsibilities:
Assembly Quality – Slewing Drive:
Ensure 100% compliance to Assembly Work Instructions (WI), torque charts, tightening sequences, and critical-to-quality (CTQ) parameters.
Conduct and monitor in-process inspections for sub-assemblies and final assemblies (slewing drive gearboxes, motors, seals, bearings, housings).
Verify bearing preload, backlash, endplay, gear meshing, shim thickness, and lubrication levels as per specification.
Develop and maintain control plans, inspection standards, and check sheets for slewing drive assembly.
Ensure availability, calibration, and correct usage of torque wrenches, dial gauges, feeler gauges, micrometers, and other critical gauges.
Support problem-solving (5 Why, Ishikawa, 8D) for assembly defects, leakages, fitment issues, noise/vibration issues, or test failures.
Review first-off and special process validation for recent assembly setups or engineering changes.
Painting Quality Assurance:
Inspect surface preparation quality: blasting profile, roughness (Ra), cleanliness (Sa),
welding spatter removal, burr removal.
Verify DFT (Dry Film Thickness), paint adhesion, hardness, gloss, color shade, curing time, contamination, and rust prevention.
Ensure correct usage of paint material, hardener ratios, pot life, environmental conditions (humidity/temperature).
Approve paint process parameters as per paint system requirements (primer, intermediate, topcoat).
Conduct visual inspection as per ISO 12944 / company paint standards.
Support paint booth audits, paint consumable control, and rework reduction.
Handle painting NCRs, shade deviations, pinholes, orange peel, under-film corrosion, and ensure timely corrective actions.
Testing & Functional Verification:
Ensure functional test compliance for slewing drives:
Noise & vibration levels
Torque test
Leak test / pressure retention
Operating smoothness and rotational efforts
Support FAT/Pre-dispatch inspection with customer or i
📌 Engineer - Quality (BU-Drives) (Pune)
🏢 Liebherr Tower Cranes
📍 Pune