Role & responsibilities
1. Maintenance Planning & Control
- Develop and implement Preventive & Predictive Maintenance schedules for Injection Molding Machines and auxiliary equipment.
- Ensure systematic maintenance of mechanical, electrical, hydraulic, and pneumatic systems.
- Monitor machine performance indicators such as uptime, MTBF, MTTR, and breakdown frequency.
- Maintain proper documentation of maintenance records and reports.
2. Breakdown Management
- Lead troubleshooting of mechanical and electrical breakdowns.
- Ensure quick restoration of machines to minimize production losses.
- Conduct Root Cause Analysis (RCA) and implement corrective and preventive actions.
- Maintain breakdown history for trend analysis.
3. Mechanical & Electrical Maintenance
- Oversee maintenance of:
- Injection Molding Machines
- Hydraulic & Pneumatic systems
- Material handling systems
- Ensure proper machine alignment and precision maintenance.
- Read and interpret engineering drawings and electrical schematics.
- Supervise safe tool (mold) handling and movement.
4. Utilities Management
- Ensure uninterrupted supply and efficient operation of utilities
- Monitor energy usage and drive cost optimization initiatives.
5. Spare Parts & Inventory Management
- Identify critical spares and maintain optimum inventory levels.
- Coordinate with procurement for timely availability.
- Develop vendor relationships for maintenance support.
6. Safety & Compliance
- Ensure compliance with plant safety standards and statutory requirements.
- Implement electrical safety practices, machine guarding, and LOTO procedures.
- Conduct periodic safety inspections and audits.
7. Team Management
- Lead and supervise maintenance engineers and technicians.
- Plan manpower allocation across shifts.
- Conduct skill development and technical training.
- Drive TPM, 5S, and continuous improvement initiatives.
8. Cross-Functional Coordination
- Support recent machine installation, commissioning, and trials.
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