Key Responsibilities:

· Direct all preventive, predictive, corrective, and breakdown maintenance activities.

· Ensure maximum equipment uptime and production continuity.

· Monitor maintenance schedules and ensure timely completion of work orders.

· Optimize maintenance resource allocation across multiple functional areas.

· Review maintenance performance and identify opportunities for improvement.

· Conduct Root Cause Failure Analysis for recurring equipment failures.

· Improve Mean Time Between Failures (MTBF) and reduce Mean Time to Repair (MTTR).

· Implement predictive maintenance technologies including vibration analysis, thermography, oil analysis and condition monitoring.

· Lead, coach, mentor, and develop maintenance engineers, supervisors and technicians.

· Develop technical competency matrices and succession planning.

· Prepare and manage annual maintenance operating and capital budgets.

· Monitor maintenance expenditures and ensure cost-effective operations.

· Track maintenance cost KPIs and identify cost reduction opportunities.





· Ensure availability of critical spare parts.

· Collaborate with procurement for supplier selection and contract management.

· Manage installation, commissioning, and startup of current equipment.

· Validate equipment performance after commissioning.

· Lead maintenance-related capital projects.

· Ensure compliance with all applicable health, safety, environmental, and regulatory requirements.

· Promote a zero-incident safety culture.

· Ensure Lockout/Tagout (LOTO), Permit-to-Work, confined space, and electrical safety procedures are followed.

· Participate in incident investigations and implement corrective actions.

· Support sustainability and energy efficiency initiatives.

· Support compliance with ISO 9001, ISO 14001, ISO 45001, and other applicable industry standards.

· Maintain complete maintenance documentation and audit readiness.

· Participate in customer, regulatory, and certification audits.

· Ens

📌 Maintenance Manager (Coimbatore)
🏢 KARAM SAFETY PRIVATE
📍 Coimbatore