19 Aug
|
SFS Group India Private
|
Belagavi
19 Aug
SFS Group India Private
Belagavi
Company Description SFS Group India Private Limited is India’s largest manufacturer of engine valve collets, rocker arm screws, turbocharger components and assemblies, and fuel system parts and assemblies. The company has a strong track record of supplying precision-machined parts and cold-forged components to demanding global customers in the automotive and turbocharger industries. As a preferred supplier, SFS Group India applies deep engineering expertise to produce high-precision components that meet stringent quality standards.
The organization operates with state-of-the-art equipment and highly skilled teams committed to delivering world-class manufacturing performance. Candidates joining SFS Group India can expect a technologically advanced environment with a solid focus on quality, reliability, and continuous improvement.
Key ResponsibilitiesProduction Management
- Plan and monitor daily Heat Treatment production activities for SQF and CMBF furnaces.
- Ensure achievement of production targets as per customer requirements and production schedules.
- Monitor furnace loading patterns, cycle times, and process parameters for optimum productivity.
- Coordinate with Production Planning, Quality, Maintenance, and Dispatch departments.
Process Control & • Quality Assurance
- Ensure adherence to Heat Treatment process parameters including:
- Temperature
- Carbon Potential
- Quenching Parameters
- Soaking Time
- Cooling Rates
- Monitor hardness, case depth, microstructure, and metallurgical properties.
- Ensure compliance with customer specifications, CQI-9 requirements, and internal quality standards.
- Lead process capability improvements and root cause analysis for quality concerns.
Furnace Operations
- Oversee operation and maintenance of:
- Sealed Quench Furnace (SQF)
- Continuous Mesh Belt Furnace (CMBF)
- Quench Systems
- Tempering Furnaces
- Endothermic Gas Generators
- Ensure furnace calibration, TUS, SAT, and preventive maintenance activities are conducted as per schedule.
Team Management
- Lead and supervise Heat Treatment engineers,
supervisors, operators, and technicians.
- Ensure manpower planning, skill development, and training.
- Conduct performance reviews and identify competency enhancement requirements.
Safety & • Compliance
- Ensure compliance with plant safety procedures and statutory requirements.
- Drive safety initiatives and zero accident culture in the Heat Treatment department.
- Ensure proper handling of LPG, Natural Gas, Nitrogen, Methanol, Quench Oil, and other process chemicals.
- Participate in safety audits and risk assessments.
Maintenance & • Reliability
- Coordinate with Maintenance team for preventive and breakdown maintenance.
- Improve equipment reliability and furnace uptime.
- Monitor critical spares inventory and utility consumption.
Continuous Improvement
- Drive Kaizen, Lean Manufacturing, TPM, and Six Sigma initiatives.
- Identify opportunities for:
- Energy saving
- Cycle time reduction
- Yield improvement
- Cost reduction
- Implement process improvements to enhance productivity and quality.
Documentation & • Reporting
- Maintain production records, quality reports, furnace logs, and maintenance records.
- Prepare daily, weekly, and monthly MIS reports.
- Ensure adherence to IATF 16949, ISO 9001, ISO 14001, and customer audit requirements.
Educational Qualification
- B.E./B.Tech in Mechanical Engineering / Metallurgical Engineering / Production Engineering.
- Additional certification in Heat Treatment, Metallurgy, CQI-9, or Quality Systems preferred.
Experience
- 8 to 15 years of experience in Heat Treatment operations.
- Minimum 5 years of experience handling SQF and/or CMBF Furnaces in Automotive or Engineering industries.
- Experience in carburizing, carbonitriding, hardening, tempering, annealing, and normalizing processes.
Technical Skills
- Heat Treatment Process Knowledge
- Metallurgical Testing & • Analysis
- CQI-9 Assessment Requirements
- Furnace Calibration (TUS/SAT)
- PFMEA, Control Plan, APQP
- Root Cause Analysis (8D, Why-Why, Fishbone)
- IATF 16949 Requirements
- TPM & • Lean Manufacturing
- Process Optimization and Energy Management
📌 Manager Heat Treatment (Belagavi)
🏢 SFS Group India Private
📍 Belagavi