19 Aug
|
Jaipur Rugs
|
Jaipur
19 Aug
Jaipur Rugs
Jaipur
Company: Jaipur Rugs
Department: Production – Dyeing
Job Title: Dyeing Manager
Industry: Carpet Manufacturing
Location: Bhadohi & Mirzapur
About Jaipur Rugs
Jaipur Rugs is one of India's leading handmade carpet manufacturers, connecting rural artisans with global markets. The company exports premium handmade rugs to more than 60 countries while preserving traditional craftsmanship and empowering artisan communities.
Key Responsibilities
- Lead and manage the complete yarn and fibre dyeing operations to ensure timely production as per manufacturing plans.
- Take full responsibility for yarn and fibre dyeing processes while maintaining the highest standards of quality and productivity.
- Plan, organize, and monitor daily dyeing schedules to meet production targets and customer delivery timelines.
- Ensure consistent shade matching and color accuracy as per approved standards and customer specifications.
- Supervise and optimize various dyeing processes, including:
- Yarn Dyeing
- Reactive Dyeing
- Bamboo & PMF Dyeing
- Cold Vat Dyeing
- Polyester Dyeing
- Nylon Dyeing
- Viscose Dyeing
- Tencel Dyeing
- Excel Fibre Dyeing
- Monitor dyeing parameters, chemical consumption, process controls, and batch records to achieve consistent quality.
- Ensure optimum utilization of dyes, chemicals, water, steam, and other production resources while minimizing wastage.
- Coordinate with Planning, Production, Quality, Stores, Procurement, and Maintenance teams for smooth operational flow.
- Monitor machine efficiency, productivity, and capacity utilization to maximize operational performance.
- Ensure adherence to quality standards, SOPs, safety regulations, and environmental compliance during dyeing operations.
- Investigate dyeing defects, shade variations, and process deviations, implementing corrective and preventive actions.
- Drive continuous process improvements to enhance productivity, reduce costs, and improve first-pass quality.
- Maintain production reports, dye consumption reports, productivity reports, rejection analysis, and operational documentation.
- Train, guide, and develop dyeing supervisors, operators, and technicians to improve technical capabilities and operational discipline.
- Coordinate with the R&D; and Product Development teams for new shade developments and process improvements.
- Support new product developments by conducting dye trials and ensuring successful bulk production implementation.
Required Skills
- Robust knowledge of yarn and fibre dyeing processes.
- Hands-on expertise in:
- Yarn Dyeing
- Reactive Dyeing
- Bamboo Dyeing
- PMF Dyeing
- Cold Vat Dyeing
- Polyester Dyeing
- Nylon Dyeing
- Viscose Dyeing
- Tencel Dyeing
- Fibre Dyeing
- Excellent understanding of dye chemistry, color matching, and process optimization.
- Strong knowledge of dyes, chemicals,
auxiliaries, and textile processing.
- Good understanding of production planning and productivity improvement techniques.
- Experience in quality control, root cause analysis, and continuous improvement methodologies.
- Strong leadership, team management, and people development skills.
- Excellent analytical, problem-solving, and decision-making abilities.
- Proficiency in MS Excel and ERP systems.
- Strong communication and cross-functional coordination skills.
Qualification
- B.Tech / B.E. in Textile Engineering, Textile Technology, Dyeing Technology, or a related discipline.
Experience
- 5–8 years of relevant experience in yarn and fibre dyeing operations within the Carpet, Textile, Home Furnishing, or Yarn Manufacturing industry.
Preferred Candidate
- Proven experience in managing complete dyeing operations with responsibility for productivity, quality, and delivery.
- Strong expertise in Reactive, Cold Vat, Polyester, Nylon, Viscose, Bamboo, PMF, Tencel, and Excel fibre dyeing.
- Experience in shade development, color consistency, and process standardization.
- Strong knowledge of dye house operations, chemical management, and production planning.
- Ability to lead teams and drive operational excellence.
- Hands-on experience in reducing process losses, improving productivity, and implementing continuous improvement initiatives.
- Familiarity with ERP systems and production reporting.
Strong focus on quality, cost optimization, safety, and customer satisfaction
📌 Dyeing Manager (Jaipur)
🏢 Jaipur Rugs
📍 Jaipur