:

(JD)

Position: Shift Incharge – Production (Foundry)

Company: Munjal Group

Department: Production – Foundry

Location: As per Plant Requirement

Reporting To: Production Manager / Plant Head
Job Objective

To manage and control shift-wise foundry production activities, ensuring achievement of production targets with optimum utilization of manpower, machines, materials and resources while maintaining quality, safety and productivity standards.
Key Responsibilities
Manage complete shift production activities in the foundry as per production plan.
Achieve daily/shift production targets while maintaining required quality standards.
Monitor and control melting, moulding, core making, pouring, fettling and finishing operations.
Ensure proper control of furnace parameters, metal temperature, chemical composition and pouring practices.
Monitor mould/core quality and coordinate with Quality for rejection and defect control.
Analyse and reduce major casting defects such as blow holes, shrinkage, cold shut, misrun, inclusions, sand defects and dimensional defects.
Ensure optimum utilization of manpower, machines, consumables and raw materials.




Monitor rejection, rework, productivity, OEE and process losses.
Conduct shift-start meetings and allocate manpower according to production requirements.
Ensure adherence to SOPs, work instructions, process parameters and control plans.
Coordinate with Quality, Maintenance, Tool Room, Stores and PPC for smooth production.
Identify machine/process abnormalities and coordinate with Maintenance for quick breakdown resolution.
Ensure proper housekeeping and implementation of 5S across the foundry shop floor.
Follow all EHS and safety requirements, including PPE, furnace safety and protected material handling.
Maintain shift-wise production reports, rejection reports, downtime reports and other required MIS.
Take corrective and preventive actions for recurring production and quality problems.
Drive continuous improvement initiatives for productivity, quality, cost reduction and cycle-time improvement.
Train and guide operators and workmen on process, quality and safety requirements.

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