Responsibilities & Key Deliverables

Process Planning & Development
- Develop and implement BIW manufacturing processes for new model launches and existing products.
- Define process flow, line balancing, cycle time, manpower requirements, and workstation layouts.
- Prepare process sheets, SOPs, control plans, PFMEA, and work instructions.
- Establish welding sequences and joining technologies including spot welding, MIG welding, laser welding, and hemming.

Production Support
- Monitor production performance and resolve process-related issues.
- Achieve production KPIs related to Safety, Quality, Cost, Delivery, and Morale (SQCDM).
- Drive productivity improvement and line efficiency enhancement projects.
- Support production teams in troubleshooting equipment and process issues.

Quality Management
- Ensure compliance with dimensional and weld quality standards.
- Analyze quality defects and implement corrective and preventive actions (CAPA).
- Conduct root cause analysis using 5 Why, Fishbone, 8D, and Problem-Solving methodologies.




- Coordinate with Quality and Design teams for process improvements.

Equipment & Automation
- Work with robotic welding cells, fixtures, jigs, conveyors, and automation systems.
- Participate in equipment commissioning, trials, buy-off, and production readiness activities.
- Ensure optimal utilization and maintenance of tooling and fixtures.

Continuous Improvement
- Lead Lean Manufacturing, Kaizen, TPM, and cost-reduction initiatives.
- Implement cycle time reduction and OEE improvement projects.
- Drive automation and Industry 4.0 initiatives within BIW operations.

Recent Product Development (NPD)
- Support simultaneous engineering activities from design to production.
- Conduct feasibility studies and manufacturability reviews.

Safety & Compliance
- Ensure compliance with EHS standards and statutory requirements.
- Conduct risk assessments and implement safety improvements.
- Promote safe working practices across BIW operations.

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📌 Deputy Manager (Chakan)
🏢 Mahindra & Mahindra
📍 Chakan