20 Aug
|
Silox
|
Vadodara
To improve plant performance by optimizing chemical processes, enhancing productivity, reducing costs, and supporting process scale-up and plant modifications through application of engineering principles and modern process technologies.
1. Process Optimization Efficiency
- Analyze batch and continuous processes to improve yield, cycle time, and operational efficiency.
- Identify process bottlenecks and implement improvements to reduce downtime and energy consumption.
2. Process Monitoring Control
- Monitor key process parameters (temperature, pressure, kinetics, etc.) to ensure consistent and reliable plant operations.
- Develop control strategies using DCS/SCADA to enhance automation and process reliability.
3. Cost Reduction Resource Optimization
- Identify opportunities for reducing raw material and energy consumption to achieve cost savings.
- Evaluate waste generation and implement reduction initiatives to improve sustainability.
4. Engineering Documentation
- Prepare and maintain engineering documents including PFDs, PIDs,
and mass balance sheets to support plant operations and modifications.
- Assist in development of batch sheets and SOPs to standardize plant operations.
Process Improvement Scale-Up
- Work with Production, Quality, and RD teams to ensure smooth plant operations and technology transfer.
- Support plant modifications, expansions, and new product scale-ups to achieve business growth objectives.
- Ensure adherence to process safety standards including PSM/HAZOP to maintain safe plant operations.
Major Challenges
- Handling variability in batch and continuous chemical processes.
- Balancing process optimization with safety, cost, and quality constraints.
- Managing scale-up from lab/pilot to commercial production.
Decisions
- Selection of process improvement strategies and control mechanisms.
- Recommendations on plant modifications and technology enhancements.
- Decisions regarding process parameter adjustments and optimization initiatives
📌 Asst. Manager (Vadodara)
🏢 Silox
📍 Vadodara