Role & responsibilities
Maintenance Planning & Control
Develop and implement Preventive & Predictive Maintenance schedules for Injection Molding Machines and auxiliary equipment.
Ensure systematic maintenance of mechanical, electrical, hydraulic, and pneumatic systems.
Monitor machine performance indicators such as uptime, MTBF, MTTR, and breakdown frequency.
Maintain proper documentation of maintenance records and reports.
Breakdown Management
Lead troubleshooting of mechanical and electrical breakdowns.
Ensure quick restoration of machines to minimize production losses.
Conduct Root Cause Analysis (RCA) and implement corrective and preventive actions.
Maintain breakdown history for trend analysis.
Mechanical & Electrical Maintenance
Oversee maintenance of:
Injection Molding Machines
Hydraulic & Pneumatic systems
Material handling systems
Ensure proper machine alignment and precision maintenance.
Read and interpret engineering drawings and electrical schematics.
Supervise protected tool (mold) handling and movement.
Utilities Management
Ensure uninterrupted supply and productive operation of utilities
Monitor energy usage and drive cost optimization initiatives.
Spare Parts & Inventory Management
Identify critical spares and maintain optimum inventory levels.
Coordinate with procurement for timely availability.
Develop vendor relationships for maintenance support.
Safety & Compliance
Ensure compliance with plant safety standards and statutory requirements.
Implement electrical safety practices, machine guarding, and LOTO procedures.
Conduct periodic safety inspections and audits.
Team Management
Lead and supervise maintenance engineers and technicians.
Plan manpower allocation across shifts.
Conduct skill development and technical training.
Drive TPM, 5S, and continuous improvement initiatives.
Cross-Functional Coordination
Support recent machine installation, commissioning, and trials.
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