22 Aug
|
Premier Solar Systems
|
Naidupeta
22 Aug
Premier Solar Systems
Naidupeta
Role & responsibilities
Lead end-to-end production planning and scheduling for Solar Cell / Module manufacturing lines to ensure optimum plant utilization and OTIF delivery performance.
- Develop rolling production plans aligned with customer demand, sales forecast, manufacturing capacity, and business priorities.
- Drive capacity planning, bottleneck analysis, and throughput optimization across manufacturing processes.
- Monitor line balancing, takt time, and production efficiency to improve productivity and reduce idle time.
- Ensure effective coordination with Procurement & SCM teams for timely availability of imported and domestic raw materials.
- Review and validate MRP outputs, shortage reports, and material planning strategies for critical components.
- Optimize production sequencing based on technology mix, wattage configuration, model changes, and customer priorities.
- Analyze production constraints and proactively mitigate risks impacting delivery timelines.
- Drive inventory optimization initiatives to minimize excess inventory, aging stock, and slow-moving materials.
- Monitor daily adherence to production plans and publish variance analysis with recovery action plans.
- Collaborate with Engineering and Maintenance teams to minimize downtime and improve machine utilization.
- Ensure adherence to production KPIs such as Plan Adherence, OEE, Yield, Inventory Turns, OTIF, and Capacity Utilization.
- Lead cross-functional reviews for production readiness, demand fluctuations, and dispatch commitments.
- Support recent product introduction (NPI), pilot runs, and ramp-up planning for new technologies or product variants.
- Drive digitization and automation initiatives in PPC processes using SAP, ERP, Power BI, or advanced planning tools.
- Prepare and present MIS dashboards, planning analytics, and management reports to leadership teams.
- Coordinate with Quality teams to minimize rework, rejection, and production losses impacting planning commitments.
- Ensure compliance with EHS, ISO, and operational audit requirements related to planning and material management.
- Lead manpower planning coordination for shift-wise production requirements.
- Identify opportunities for cost optimization through improved planning, reduced changeovers, and efficient resource allocation.
- Mentor and guide PPC executives and planners to strengthen planning systems and operational discipline.
- Participate in strategic S&OP; discussions and contribute towards long-term capacity expansion planning.
- Work closely with Dispatch and Logistics teams to ensure smooth shipment planning and customer fulfillment.
- Ensure accurate master data management including BOMs, routing, cycle times, and production parameters in ERP systems.
- Support commissioning and stabilization activities for new production lines/plants.
- Handle customer escalation priorities and ensure recovery planning for critical deliveries.
- Strong understanding of Solar Cell / Module manufacturing processes including Stringing, Layup, Lamination, Framing, EL Testing, Cell Processing, and Final Packing.
Preferred candidate profile
Education: BE / B Tech (Mechanical / Electrical / Production / Industrial) or equivalent.
- Strong knowledge of production planning & material planning. • Understanding of solar module/cell manufacturing processes. • Hands-on experience with SAP PP/MM or similar ERP systems. • Advanced Excel and data analysis skills mandatory • Good coordination, analytical, and problem-solving abilities.
📌 Senior Manager - PPC (Naidupeta)
🏢 Premier Solar Systems
📍 Naidupeta