Responsibilities & Key Deliverables

Process Planning & Development
Develop and implement BIW manufacturing processes for recent model launches and existing products.
Define process flow, line balancing, cycle time, manpower requirements, and workstation layouts.
Prepare process sheets, SOPs, control plans, PFMEA, and work instructions.
Establish welding sequences and joining technologies including spot welding, MIG welding, laser welding, and hemming.

Production Support
Monitor production performance and resolve process-related issues.
Achieve production KPIs related to Safety, Quality, Cost, Delivery, and Morale (SQCDM).
Drive productivity improvement and line efficiency enhancement projects.
Support production teams in troubleshooting equipment and process issues.

Quality Management
Ensure compliance with dimensional and weld quality standards.
Analyze quality defects and implement corrective and preventive actions (CAPA).
Conduct root cause analysis using 5 Why, Fishbone, 8D, and Problem-Solving methodologies.




Coordinate with Quality and Design teams for process improvements.

Equipment & Automation
Work with robotic welding cells, fixtures, jigs, conveyors, and automation systems.
Participate in equipment commissioning, trials, buy-off, and production readiness activities.
Ensure optimal utilization and maintenance of tooling and fixtures.

Continuous Improvement
Lead Lean Manufacturing, Kaizen, TPM, and cost-reduction initiatives.
Implement cycle time reduction and OEE improvement projects.
Drive automation and Industry 4.0 initiatives within BIW operations.

Recent Product Development (NPD)
Support simultaneous engineering activities from design to production.
Conduct feasibility studies and manufacturability reviews.

Safety & Compliance
Ensure compliance with EHS standards and statutory requirements.
Conduct risk assessments and implement safety improvements.
Promote protected working practices across BIW operations.

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📌 Deputy Manager Chakan
🏢 Mahindra & Mahindra
📍 Chakan