Capacity, Line Balancing & Programming
Conduct time studies, method studies, and work measurement for SMT processes (Screen Printing, Pick & Place, Reflow, AOI, ICT, Functional Testing, etc.).
AOI Programming specially for Fuzi Machine and Panasonic Machine
Solder Paste Printer Programming Knowledge specially for Fuzi Machine and Panasonic Machine.
Prepare and maintain line balancing charts for maximum efficiency.
Plan and optimize manpower requirements per shift and per line.
Process Optimization & Layout Planning
Design and implement optimal shopfloor layouts for SMT lines, ensuring smooth material flow and minimal handling.
Drive continuous improvement initiatives (Kaizen, Lean, Six Sigma) to enhance productivity and reduce waste.
Support current product introduction (NPI) from an IE perspective – capacity study, tooling/jig design support, and SOP creation
Productivity & Cost Improvements
Monitor KPIs such as OEE, UPH (Units per Hour), and cycle time for SMT lines
Identify cost-reduction prospects in processes, consumables, and manpower allocation.
Evaluate SMT equipment utilization and propose upgrades/replacements where necessary.
Using FMEA techniques
Industrial Engineering Documentation




Prepare and update work instructions, standard operating procedures (SOPs), and visual aids for SMT operations.
Maintain and control IE documentation for audits (ISO, IATF, customer audits).
Conduct ergonomic assessments for operators and propose improvements.
MAJOR CHALLENGES

(Challenges faced on an on-going basis in carrying out the job)
Dealing with multiple urgencies
Timely support form Production and other stakeholders to compliance IE norms
Dealing with different project specific requirements
DECISIONS

(Key decisions which the role needs to escalate to superior)
Delay or no support from production/Quality to necessary inputs
Delay or no support from R&D; to drawing specified standards if any
Decision about project priority
DIMENSIONS

(Key numerical data which will reflect the scope and scale of activities concerning this job)

Financial Dimensions

(These should be quantifiable numerical amounts)
OEE improvement percentage for SMT lines
Reduction in cycle time / takt time achievement.
Manpower productivity improvement.

📌 Lead Ie Plant Chakan
🏢 VARROC ENGINEERING
📍 Chakan