Job Role: Mechanical Engineering Manager

- Lead manufacturing and assembly of high-precision aerospace motors, including BLDC, AC, DC, servo motors, actuators, and high-speed rotating systems.

- Manage complete electro-mechanical assembly and integration of motors, controllers, harnesses, and sensors.

- Ensure precision in rotor-stator alignment, dynamic balancing, bearing selection, winding, insulation, and varnishing processes.

- Monitor critical parameters such as runout, concentricity, vibration, thermal expansion, heat dissipation, noise, and performance stability.

- Lead aerospace New Product Introduction (NPI) programs from design transfer and prototyping through EVT, DVT, PVT, and mass production.

- Drive DFM/DFA optimization, manufacturing readiness reviews, DFMEA/PFMEA, process flow diagrams, control plans, and work instructions.

- Interpret engineering drawings and apply GD&T;, tolerance stack-up analysis, and critical-to-function requirements.

- Work with Creo, NX, SolidWorks, and other CAD tools to identify manufacturability and assembly risks.

- Lead engineering change management through ECR/ECO processes.

- Design and validate assembly fixtures, coil winding fixtures,



rotor balancing setups, pneumatic/hydraulic tools, and automated assembly stations.

- Implement poka-yoke, repeatability improvements, precision controls, and cycle-time reduction initiatives.

- Lead FAIR execution as per AS9102 and ensure compliance with AS9100 and other aerospace quality requirements.

- Drive APQP, PPAP, special process controls, root cause analysis, 8D, Fishbone, 5 Why, and failure investigations.

- Conduct supplier capability assessments, process audits, component validation, and technical issue resolution.

- Travel to supplier and customer locations for audits, qualification activities, troubleshooting, and technical support.

- Handle customer escalations and provide on-site technical resolution for assembly and manufacturing issues.

- Lead cross-functional teams comprising Mechanical, Manufacturing, and Quality Engineers.

- Provide technical mentoring, capability building, and performance management for engineering teams.

- Establish solid engineering governance, structured problem-solving practices, and manufacturing excellence.

📌 Mechanical Engineering Manager (Hyderabad)
🏢 JobTrade
📍 Hyderabad