:-

Experience in 350 x 2 TPD DRI Kiln. with an installed capacity of 0.3MTPA, 2 x 30-ton Induction Furnaces/ 1.2 Million Ton Pellet Plant To provide the proper Preventive Maintenance of Machines like HT / LT panels, PLC panels, Drives, Weigh feeders, Motors etc.

Maintenance of 33 KV 75 MVA & 16 MVA transformers

Operation and maintenance of 220KV Switchyard and its equipment

Sought out the breakdown problems of Electrical Equipments Maintenance

Electrical Project & Maintenance

Good understanding of Electrical Drawings, Planning of Project, Erection & Maintenance.

Both practical as well as theoretical knowledge of Different Electrical Instruments.

Strategic Planning

Regular analyzing of organizational Electrical Load Consumption with Ratio and Analysis.

Planning & scheduling assignments to achieve pre-set goals within time parameters. Formulating long term/ short term strategic plans to enhance operations.

Responsible for engineering support to tackle• & solve the problem. Execute the preventive maintenance schedule to achieve zero break down Planning and implementation of shut down programmed to achieve maintenance target.

- Having knowledge in maintenance and troubleshooting of AC & DC drives. , HT & LT motors and its control centers, electrical switchgears, weigh feeders, vibrofeeders, rotary kiln slip rings, DG sets, and transformers.
- Keen Understanding of the ISO-9001:2000&14001 quality system & TPM, Five Sigma. Should have exposure of working large integrated Steel Plant.
- Exposed to HT/LT, Motors, AC & DC Drives,Circuit, Breakers, Prevention & Breakdown
- maintainence, 5S, TPM, Etc.
- Centralized Motor repair Workshop :-
- Established & handling Motor overhauling workshop for AC/DC & HT Motors overhauling of Essar/Tata steel.



Highest capacity 2.9MW HT motor & 600KW LT slip- ring motor overhauled, motor leads brazing, motor Insulation quality improvement testing. Formulate interplant standard for ensuring quality work of rewinding by external agency.
- Transformer & Motor Club leader : -
- Provided solutions and Co-ordination for reliability of transformers & Motors through best maintenance practices to various s Dept. and sharing MIS on transformers/Motors through monthly club meeting.

Co-ordinate with store and depts. for standardization & inventory control of motors & cost reduction activities, Creative ideas for modification. Reliability of HT/LT equipments : -

Electrical Condition Monitoring activity and power lab - Develop & established facility for testing and health monitoring of

Protection Relays of HT/LT system : - Electro-numerical, Static & digital etc

HV/LV circuit breakers : - Tripping & closing time, contact resistance.tan delta & C etc.

CT/CVT/PT/LAs- Ratio, Knee point, Winding resistance, polarity.tan delta & C, DGA etc. Scheduled

Thermogrphic inspection :- of Electrical feeders, motors & transformers, electrical objects, and follow up for compliance for reduction in breakdown

DCS/PLC Hardware/software troubleshooting and fault analysis .

- DCS : YOKOGAWA : CENTUM - V & CS 3000.
- PLC : L &T; /YASAKAWA :- U84 (Taylor) & MODICON TSX - QUANTUM (concept)

SIEMENS S7 400 (simatic). SCADA : WIN CC & INTELUTION.




- AC/DC Drives :IPA,SIEMENS (MICROMASTER440 ), YASAKAWA(VARISPEED F7).
- Weighing System : IPA , PBL , SCHENCK (INTCONT PLUS & MICROCONT).
- Gas analysres : ROSEMOUNT , FUJI ( O2 , CO2 , CO & CH4).
- Transmitters : ROSEMOUNT (SMART) , SMAR , ACCUTECH , KENT,ABB , WIKA.
- Hydraulics : BOSCH REXORTH , VICKERS , KOPPERN / HAGGLUNDS.
- Valves & Accessories: IL , FOURESS , DEMBLA , DEZURIK , SAMSAN , FISHER , ORBI, MOORE , ABB , SMC , DEMBLA , ASCO , REXORTH etc...
- Other instruments :

Mag flowmeter , Flow computer , SLDC , Temp scanner , Isolator, Switches & Gauges , Proximity , , Vibration monitor ,Nucleonic/Ultrasonic instruments etc

Project Engineering, Erection and commissioning :-

- Project Engineering and Supervision of erection and commissioning activities of plant equipment and the Automation system related to the steel melt shop.
- Co-ordination with the equipment supplier/system supplier & manpower planning to ensure timely completion of the projects.
- Conducting regular inspection and tests to ensure the performance capacity of various machines and equipments to ensure smooth operations

Energy Management activity :-
- Supports to depts. for measure/calculate the energy efficiency of various electrical system like Transformers/Motors etc. & Energy saving projects. Internal Auditor for ISO 50001 Energy Management system.

Key Impact Areas :- Strategic Planning ~Business Process Re-Engineering ~Project Management
- ~Installation, Commissioning & Erection ~Cost & Budget Mgmt. ~Continuous Improvement
- ~Team Building & Leadership ~Resource Planning & Optimization
- Computer Proficiency :- SAP- Exposure to SAP module as end user in MM & PM module

📌 Manager - Electrical & Automation ( Steel Plant ) (Pune)
🏢 D tech Management Resource
📍 Pune