Key Responsibilities

1. Operations &

- Production Management

- Overall responsibility for plant operations, including fabrication, machining, welding, surface finishing, and dispatch.

- Ensure production targets are achieved in line with project schedules, quality standards, and cost budgets.

- Optimize capacity utilization for titanium and alloy fabrication.

- Coordinate with Planning, Design, and Project teams to ensure smooth execution.

2. Quality &

- Compliance

- Ensure compliance with ASME Sec VIII, TEMA, PED, client specifications, and statutory requirements.

- Drive strong QA/QC systems, welding procedures (WPS/PQR), NDT, and documentation.

- Handle client inspections, third-party inspections (TPI), and audits successfully.

- Maintain ISO systems (ISO 9001, 14001, 45001).

3. Safety, Health &

- Workplace (SHE)

- Enforce strict safety culture across the plant, especially for titanium fabrication risks.

- Ensure compliance with statutory safety norms and environmental regulations.

- Lead safety audits, incident investigations, and preventive actions.

4. Manpower &

- Leadership

- Lead and mentor department heads (Production, QA/QC, Maintenance, Stores, Planning).

- Develop skill matrices and training plans for engineers, supervisors, and workmen.

- Maintain industrial relations, contractor management,



and discipline.

5. Maintenance &

- Asset Management

- Ensure preventive and breakdown maintenance of critical equipment.

- Improve machine uptime and plant reliability.

- Plan capital expenditure for new machinery and technology upgrades.

6. Cost Control &

- Profitability

- Monitor and control manufacturing costs, wastage, rework, and scrap.

- Improve productivity through Lean, Kaizen, and Six Sigma initiatives.

- Support commercial and finance teams in cost estimation and budgeting.

7. Expansion &

- Continuous Improvement

- Support plant expansion, layout optimization, and commissioning of new facilities.

- Implement best manufacturing practices and digital tools where applicable.

- Benchmark performance against industry standards.

8.

Stakeholder

Coordination

- Coordinate with clients, vendors, inspection agencies, and internal management.

- Provide regular MIS reports on production, quality, safety, and costs to top management.

Qualifications &

- Experience

- Education: B.E./B.Tech in Mechanical / Production / Metallurgical Engineering.

- Experience: 20 - 25 years in heavy fabrication / pressure vessel / special alloy manufacturing, with at least 5 to 7 years in a senior leadership role.

📌 General Manager - operations (For a Heavy Fabrication Unit) (Naidupeta)
🏢 Nuvotec Titanium Process Equipment
📍 Naidupeta