SONA BLW PRECISION FORGINGS LIMITED

JD Code: MFG05

Department: MFG - EV

Designation: Engineer / Senior Engineer (MFG-EV)

Reports To: Senior Manager / DGM - MFG

Qualification: BE Mechanical / Diploma in Mechanical

Preferred Industry: Lucas TVS, Varroc, OLA, or any Motor Manufacturing Company

Experience: 4 to 12 Years

Location: Chennai

JOB RESPONSIBILITIES

- Meet daily production targets through effective daily and hourly planning using PDCA.
- Attend and resolve minor equipment breakdowns.
- Generate Process Flow, PFMEA, APQP and Control Plan documents.
- Maintain shop floor 5S and ensure product quality requirements.
- Adhere to IATF, TS16949, ISO 14000 and safety system requirements.
- Close internal and external audit non-conformances.
- Perform manpower planning.
- Conduct cycle time studies and implement bottleneck reduction plans.
- Improve equipment uptime through planning and execution.
- Drive continuous improvement initiatives.
- Eliminate waste through Kaizen and small group activities.
- Apply 8D problem-solving techniques for internal and customer complaints.
- Prepare weekly MIS and BOS reports.
- Facilitate FCR and PPAP builds.
- Conduct DOE (Design of Experiments).
- Ensure effective written and oral communication.
- Implement and maintain poka-yoke systems.
- Motivate employees and promote team engagement.

KEY PERFORMANCE INDICATORS

- Build to schedule (Production quantity versus plan).
- Productivity and production efficiency.




- Scrap and consumable cost (Budget versus actual).
- First Time Through (FTT).
- Quality PPM.
- Closure of internal and external audit NCs and OFIs within 15 days.
- Zero non-conformance during customer or external audits.
- WIP inventory control.
- Employee training and motivation.

PERSON SPECIFICATION AND COMPETENCIES

Essential Knowledge and Skills:

- Drawing reading and interpretation.
- Drafting knowledge using CAD is preferable.
- Exposure to assembly shop operations and cutting tools.
- Experience in motor manufacturing industry.
- Knowledge of pneumatics and hydraulics.
- Ability to generate tooling drawings.
- Knowledge of GD&T.;
- Basic electrical knowledge.
- Starter motor knowledge.

PERSONAL SKILLS AND ATTRIBUTES

- Good attitude towards learning.
- Agile and proactive.
- Self-driven.
- Good presentation skills.
- Good communication skills.
- Team-oriented and collaborative mindset.

KEY FUNCTIONAL COMPETENCIES

- Generation of PFMEA and Control Plans.
- Teamwork through small group activities.
- Tool maintenance.

KEY LEADERSHIP STANDARDS

- Motivate team members to participate in small group activities.
- Support team members when required.
- Follow systems and processes consistently.
- Participate in activities beyond regular responsibilities.

Form Number: HR-FR-23

Revision Number: 01

Originator: HR

Revision Date: 27-Mar-2023

📌 Engineer - EV (Chennai)
🏢 Sona Blw Precision Forgings
📍 Chennai