Assembly Line Management

- Oversee vehicle/sub-assembly operations including chassis, battery pack, motor, transmission, suspension, wiring harness, dashboard, trim, and final vehicle assembly.
- Ensure implementation of standardized assembly processes as per engineering specifications and work instructions.
- Monitor takt time and line balancing to achieve production throughput targets.
- Support line commissioning, model changeovers, and recent product introductions (NPI).

Quality Assurance

- Ensure adherence to automotive quality standards and customer requirements.
- Monitor critical assembly parameters such as torque tightening, fitment quality, fastening sequence, and traceability requirements.
- Conduct Layered Process Audits (LPA) and support implementation of PFMEA and Control Plans.
- Lead containment, root cause analysis, and corrective actions for assembly-related defects and customer complaints.

Production Planning & Process Control





- Coordinate with Supply Chain and Material Planning teams to ensure smooth material availability at assembly stations.
- Ensure FIFO implementation and inventory control on the production line.
- Monitor production KPIs including OEE, First Pass Yield (FPY), Right First Time (RFT), and Line Efficiency.
- Optimize station layouts and material flow to minimize cycle time and operator movement.

Automation & Equipment Management

- Support maintenance and troubleshooting of assembly equipment, torque tools, conveyors, poka-yoke systems, and testing stations.
- Ensure calibration and validation of assembly tools, fixtures, gauges, and testing equipment.
- Participate in automation and digitalization initiatives to improve manufacturing efficiency.

📌 Sr. Engineer - Assembly Production (Pune)
🏢 Tata AutoComp
📍 Pune