Key Responsibilities
1. Preventive & Breakdown Maintenance
- Carry out preventive and predictive maintenance activities for all plant machinery and equipment.
- Attend machine breakdowns and ensure minimum downtime.
• Maintain machine history cards, maintenance logs, and breakdown analysis records.
2. Utility & Infrastructure Management
- Ensure proper functioning of utilities such as compressors, DG sets, electrical panels, HVAC systems, lighting, and air lines.
- Monitor factory infrastructure and ensure all maintenance activities are completed within timelines.
• Ensure availability and upkeep of firefighting and emergency systems.
3. Audit & Compliance Management
• Ensure readiness and compliance for all factory-related audits including customer audits, statutory audits, safety audits, Sedex audits, ISO audits, and internal audits.
• Maintain all maintenance-related documents, records, checklists, calibration reports, and compliance registers required during audits.
• Coordinate with cross-functional departments to close audit observations and corrective actions within defined timelines.
- Ensure adherence to factory safety standards, legal requirements, and company policies.
• Support implementation and sustenance of 5S, TPM, Kaizen, and continuous improvement initiatives.
4. ISO 50001 Energy Management System (EnMS)
- Support implementation and maintenance of ISO 50001 Energy Management System requirements.
- Monitor energy consumption of machines and utilities and maintain energy records.
• Identify opportunities for energy conservation and implement energy-saving initiatives.
• Maintain Energy Performance Indicators (EnPIs), energy baseline records, and related documentation.
• Participate in internal and external ISO 50001 audits and ensure closure of audit findings.
5. Safety & Statutory Compliance
• Ensure safe working practices during all maintenance activities.
• Conduct routine inspections of electrical and mechanical systems to identify unsafe conditions.
• Ensure compliance with statutory requirements related to electrical safety, machine guarding, and preventive maintenance schedules.
• Support EHS initiatives and emergency preparedness activities.
6. Spare Management & Documentation
- Maintain inventory of critical spare parts and consumables.
- Raise purchase requisitions and ensure timely availability of materials. • Maintain maintenance SOPs, preventive maintenance schedules, utility logs, and audit documents.
7. Continuous Improvement
• Analyze recurring breakdowns and implement corrective and preventive actions.
• Recommend improvements for machine efficiency, reliability, and energy optimization.
- Participate in cost-saving and productivity improvement initiatives.
Required Skills & Competencies
• Solid knowledge of mechanical and electrical maintenance
• Understanding of factory audits and compliance requirements
• Knowledge of ISO systems including ISO 50001
• Good troubleshooting and analytical skills
• Documentation and record management skills
• Knowledge of safety standards and statutory compliance
• Team coordination and communication skills
📌 Maintenance Engineer (Pune)
🏢 EMOTORAD
📍 Pune