Production Management
- Monitor and control Body Shop production activities to achieve daily production targets.
- Ensure adherence to production schedules and takt time requirements.
- Minimize downtime and improve line efficiency.
- Coordinate with Maintenance, Quality, Planning, and Logistics teams for uninterrupted operations.
Quality Assurance
- Ensure compliance with BIW dimensional and welding quality standards.
- Monitor critical quality parameters and take corrective actions.
- Analyze quality defects and implement root cause countermeasures.
- Support customer audit and internal quality audit activities.
Process & Equipment Monitoring
- Monitor robotic welding systems, spot welding guns, fixtures, conveyors, and automated equipment.
- Ensure equipment utilization and process capability.
- Support preventive and predictive maintenance activities.
Safety & Compliance
- Ensure adherence to EHS standards and protected work practices.
- Conduct daily safety inspections and toolbox talks.
- Investigate incidents and implement corrective measures.
- Ensure compliance with company policies and statutory requirements.
Continuous Improvement
- Drive Kaizen, TPM, Lean Manufacturing, and Cost Reduction initiatives.
- Implement productivity and quality improvement projects.
- Participate in PFMEA, Control Plan, and process optimization activities.
- Reduce rework, rejection, and consumable costs.
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Manpower Management
- Supervise operators and team leaders on the shop floor.
- Allocate manpower as per production requirements.
- Conduct skill development and training programs.
- Monitor discipline, attendance, and performance of shift manpower.
Reporting & Documentation
- Prepare shift production reports and KPI dashboards.
- Track OEE, FPY, Productivity, Rejection, and Downtime.
- Maintain production records and process documentation.
- Participate in management reviews and production meetings.