2G Energy India Pvt Ltd

Service Engineer – Gas Engines

Location: Pune, Maharashtra, India

Department: Service & After-Sales

Reporting to: Service Manager / Managing Director – India

Employment Type: Full-time

1. Position Summary

We are looking for a technically strong and customer-focused Service Engineer – Gas Engines to support the installation, commissioning, operation, troubleshooting and maintenance of gas-engine-based power-generation systems in India.

The candidate will be responsible for providing field service support for engines running on natural gas, biogas, syngas and other gaseous fuels, including generator sets, CHP/cogeneration systems and associated Balance of Plant (BoP).

As this is a newly established MNC operation in India, the candidate will also play an important role in establishing the local service organisation, service procedures, customer support processes, spare-parts planning and service network.

2. Key Responsibilities

A. Installation & Commissioning

- Support installation and commissioning of gas engines and generator systems at customer sites.
- Inspect engine installation, piping, gas train, exhaust, cooling and electrical systems.
- Carry out pre-commissioning checks and ensure installation conforms to technical requirements.
- Start up and commission engines in accordance with manufacturer procedures.
- Carry out engine performance checks and record commissioning parameters.
- Support synchronization and load testing of generator sets.
- Coordinate with EPC contractors, customers and internal engineering teams during commissioning.

B. Field Service & Maintenance

- Perform preventive, corrective and breakdown maintenance of gas engines.
- Carry out routine engine inspections and maintenance according to operating hours.
- Diagnose mechanical, electrical and control-system problems.
- Carry out engine overhauling and component replacement as required.
- Inspect and maintain:
- Engine, Turbocharger, Ignition system, Gas mixer, Gas train, Lubrication system, Cooling system, Exhaust system, Starting system, Sensors and actuators, Generator/alternator, Control panel, Synchronization system
- Analyse engine operating parameters and identify abnormal conditions at an early stage.

C. Troubleshooting

- Attend customer breakdowns and emergency service calls.
- Diagnose problems using engine controller/ECU data, alarms, fault codes and operating parameters.




- Troubleshoot:
- Misfiring, High exhaust temperature, Low/high gas pressure, Lubricating-oil problems, Cooling-water temperature issues, Ignition-system failures, Turbocharger problems, Vibration, Starting problems, Engine knocking, Generator/electrical faults, Control-system faults, Emission-related issues
- Conduct root-cause analysis and recommend corrective actions.
- Provide remote technical support to customers and local service partners when required.

3. Gas-Fuel Knowledge

The candidate should develop a strong understanding of different gaseous fuels and their effect on engine performance.

Experience with the following will be advantageous:

- Natural gas, Biogas, CBG/biomethane, Syngas, Landfill gas, Sewage gas, Producer gas, The engineer should understand important gas parameters such as:
- Methane content, Calorific value, Gas pressure, Gas flow, H₂S, Moisture, Siloxanes, Gas temperature, Gas quality fluctuations

Particular attention should be given to the impact of gas quality on engine efficiency, ignition, knocking, exhaust temperatures, emissions and engine life.

4. Service Contract & Customer Support

- Execute preventive-maintenance service contracts at customer sites.
- Prepare service reports after every site visit.
- Maintain accurate records of engine operating hours and maintenance history.
- Advise customers on preventive maintenance and valuable operating practices.
- Monitor engine performance and recommend corrective/preventive actions.
- Support warranty investigations and warranty claim documentation.
- Maintain strong relationships with customers and provide professional after-sales support.

5. Spare Parts & Technical Support

- Identify required spare parts based on engine condition and maintenance schedules.
- Prepare spare-parts recommendations and lists for customers.
- Coordinate with the Service Manager and Spare Parts team for availability.
- Support emergency spare-parts requirements.
- Maintain records of replaced components and failure history.




- Provide technical input for developing the Indian spare-parts inventory.

7. Technical Documentation & Reporting

- Prepare detailed service and commissioning reports.
- Document failure analysis and root-cause investigations.
- Maintain service history for each engine.
- Record operating parameters and maintenance activities.
- Prepare technical recommendations for customers.
- Escalate major technical issues to the international engineering team.
- Maintain accurate service data in the company's ERP/CRM/service-management system.

8. Coordination with Global MNC Team

- Work closely with the company's engineering and service teams located outside India.
- Participate in technical training provided by the global organisation.
- Communicate field problems and technical observations to the global engineering team.
- Implement global service standards and procedures in India.
- Participate in international technical meetings and training programs as required.

9. Health, Safety & Compliance

- Follow all company and customer safety procedures.
- Ensure safe working practices during engine maintenance and commissioning.
- Follow appropriate procedures for working with:
- High-pressure gas, Electrical systems, Hot surfaces, Rotating equipment, Pressurised systems, Lubricating oil and chemicals
- Use appropriate PPE and ensure site safety requirements are followed.
- Report unsafe conditions and incidents immediately.

10. Candidate Profile

Education

- Diploma / Bachelor's degree in Mechanical, Automobile, Electrical, Mechatronics or related engineering discipline.
- ITI/Diploma with strong relevant gas-engine experience may also be considered.

Experience

Typically 3–8 years of experience in field service, maintenance or commissioning of:

13. Travel Requirement

The position requires extensive travel across India, including:

- Customer sites, Power plants, Biogas/CBG plants, Industrial facilities, EPC project sites, Commissioning locations, The engineer should be willing to travel at short notice for emergency breakdown support.

Preference given below mentioned work experience Means sure shot selection .

Cummins ,Force MTU ,Clarke Energy ,Thyssen Krupp ,JCB ,BOBST ,Alfa Laval ,John Deere Experience with OEM gas engines such as Clarke Energy, Cummins, MWM, INNIO Jenbacher, Caterpillar, MAN, Wärtsilä, MTU/Rolls-Royce

📌 Service Engineer – Gas Engines (Pune)
🏢 HR Remedy India
📍 Pune