10 Sep
|
Suncorp Solutions
|
Khed
10 Sep
Suncorp Solutions
Khed
Key Responsibilities
· Conduct Incoming, In-Process, and Final Inspection of fabricated and machined components as per drawings, specifications, and approved QAP/ITP.
· Prepare, review, and implement QAP/ITP while ensuring strict compliance across all manufacturing stages.
· Prepare, review, and control WPS, PQR, and WPQ/Welder Qualification Records in accordance with applicable codes and customer requirements.
· Perform comprehensive welding inspection, including fit-up, visual inspection, monitoring weld parameters, and identifying welding defects.
· Coordinate and monitor NDT activities (UT, RT, MPT/MT, and LPT/PT) and review corresponding NDT reports.
· Perform precise dimensional inspection of fabrication and machined components based on engineering drawings and tolerances.
· Inspect key machining operations including VMC, CNC Turning, Milling, Drilling, Boring, and Grinding.
· Review engineering drawings, dimensional tolerances, and GD&T; requirements to maintain quality standards.
· Verify MTC (Material Test Certificates), material grade, heat numbers, and maintain complete material traceability.
· Prepare and review inspection reports, dimensional reports, welding records, and final quality dossiers.
· Identify quality issues, initiate NCRs, conduct Root Cause Analysis (RCA), and implement Corrective & Preventive Actions (CAPA).
· Coordinate with Customer, TPI (Third-Party Inspection), and agency representatives for stage and final inspections.
· Monitor the quality of outsourced processes including machining, fabrication, NDT, and other special processes.
· Ensure calibration validity of all measuring and testing instruments utilized on-site.
· Support ISO 9001 / QMS internal and external audits and systematically maintain quality records.
3. Mandatory Technical Skills
· WPS / PQR / WPQ: Solid practical knowledge and application.
· QAP / ITP: In-depth knowledge of preparation, review, and implementation.
· Welding Inspection: Strong expertise in welding inspection techniques & defect analysis.
· Fabrication & Machining: Hands-on inspection experience in both heavy fabrication and precision machining.
· VMC / CNC Inspection: Operational knowledge for inspecting VMC and CNC machined components.
· NDT Methods: Proficient knowledge of UT, RT, MPT/MT, and LPT/PT.
· Material Control: Sound knowledge of MTC review, material traceability, and heat number control.
· Dimensional & GD&T;: Expertise in reading engineering drawings, dimensional checks, and GD&T; principles.
· Customer / TPI Handling: Proven capability in managing client and third-party inspection audits.
· CAPA & Quality Control: Practical knowledge of NCR, Root Cause Analysis, and CAPA resolution.
· Standards & Codes: Working familiarity with ASME Section IX, AWS D1.1, ASME Section VIII, and IS/ASTM standards is an advantage.
Requirements
4. Candidate Profile
· 8–10 years of relevant QA/QC experience in heavy fabrication, pressure vessels, structural fabrication, and/or machining industries.
· Strong technical aptitude with the ability to independently manage quality activities from raw material stage to final inspection and documentation.
· Excellent communication, inter-departmental coordination, problem-solving, and quality reporting skills.
· Certified Welding Inspector / NDT Level-II certification will be an added advantage.
BenefitsSalary up to 6 lac pa
📌 QC ENGINEER (FABRICATION & MACHINING) - Pune (Khed)
🏢 Suncorp Solutions
📍 Khed