Role & responsibilities

1. Maintenance Management

- Plan and execute preventive, predictive, and breakdown maintenance activities for manufacturing equipment.
- Ensure maximum machine uptime and minimize production losses.
- Analyze equipment failures and implement corrective and preventive actions (CAPA).
- Monitor machine performance and reliability indicators.

2. Equipment Maintenance Maintain and improve the performance of:

- Stator winding machines
- Coil insertion machines
- Commutator assembly machines
- Rotor balancing machines
- Press machines
- Hydraulic and pneumatic systems
- Conveyor systems
- Assembly line equipment
- Gear box, Index table, LM guides, Ball screws, clutches
- Utility systems (air compressors, chillers, cooling towers, pumps, etc.)
- Material handling equipment

3. TPM & Continuous Improvement

- Drive TPM (Total Productive Maintenance) activities across production areas.
- Implement Autonomous Maintenance (JH & PM Pillar) initiatives.
- Conduct root cause analysis using 5 Why, Fishbone Diagram, and Pareto Analysis.
- Lead Kaizen and cost-reduction projects.
- Support OEE improvement initiatives.

4. Planning & Scheduling

- Develop annual, monthly, and weekly maintenance plans.
- Coordinate maintenance schedules with production teams.
- Ensure timely completion of shutdown maintenance activities.

5. Spare Parts & Inventory Control

- Monitor critical spare inventory levels.




- Coordinate procurement of maintenance spares.
- Optimize spare consumption and maintenance costs.
- Maintain proper records of equipment history and spare utilization.

6. Safety & Compliance

- Ensure compliance with EHS policies and statutory requirements.
- Conduct safety inspections and risk assessments.
- Implement Lockout/Tagout (LOTO) procedures during maintenance activities.
- Ensure protected work practices among maintenance personnel and contractors.

7. Team Management

- Lead, guide, and develop maintenance engineers, technicians, and trainees.
- Conduct skill development and technical training programs.
- Evaluate team performance and support succession planning.

8. Documentation & Reporting

- Maintain maintenance records through CMMS/ERP systems.
- Prepare daily, weekly, and monthly maintenance reports.
- Track maintenance KPIs such as:
- MTBF (Mean Time Between Failures)
- MTTR (Mean Time To Repair)
- OEE (Overall Equipment Effectiveness)
- Maintenance Cost per Unit
- Preventive Maintenance Compliance

Preferred candidate profile Qualification filter: B.E./B.Tech/Diploma Mechanical Engineering

Experience filter: 6 to 12 years

Preferred industry: Automotive / Auto Components / Electric Motor Manufacturing / Engineering Manufacturing.

Share your updated resume at: [email protected]

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📌 Senior Engineer/Engineer (Puducherry)
🏢 AP Management Consultants
📍 Puducherry