27 Sep
|
Joyfull Engineering Components
|
Coimbatore
27 Sep
Joyfull Engineering Components
Coimbatore
Key Responsibilities
- Lead and manage the complete Tooling / Toolroom function for VMC, HMC, CNC Turning and related machining operations.
- Plan, develop and optimize cutting tools, tool holders, fixtures, jigs and special tooling based on component and process requirements.
- Select suitable cutting tools, inserts, grades, geometries and cutting parameters for different machining applications.
- Support VMC, HMC and CNC Turning processes to improve productivity, tool life and machining quality.
- Develop and standardize tooling strategies, tool lists, tool presetting and tool management systems.
- Analyze tool performance, tool life and machining issues and implement corrective actions.
- Work closely with Production, Process Engineering, Quality, Maintenance and Purchase teams for tooling-related requirements.
- Review current component drawings and manufacturing processes and provide suitable tooling solutions.
- Identify opportunities for cycle-time reduction, tool-cost reduction and productivity improvement.
- Establish and maintain tool life standards and monitor actual tool consumption.
- Manage tooling inventory, minimum stock levels, reconditioning and timely availability of critical tools.
- Coordinate with tooling suppliers for technical discussions, trials, tool development and cost negotiation.
- Conduct tool trials and evaluate new cutting tools for performance and cost effectiveness.
- Troubleshoot machining problems such as tool wear, vibration, chatter, poor surface finish, dimensional variation and tool breakage.
- Ensure proper documentation of tool specifications, tool life, trial results, tool consumption and tooling standards.
- Guide and develop Toolroom Engineers and technicians and ensure effective allocation of work.
- Drive continuous improvement initiatives through Kaizen, Lean Manufacturing, 5S and cost reduction projects.
- Ensure tooling activities comply with quality, safety and company standards.
Technical Skills Required
- Solid knowledge of VMC, HMC and CNC Turning machining processes.
- Good knowledge of cutting tools, carbide inserts, tool holders and workholding systems.
- Knowledge of tool selection, cutting parameters and tool life optimization.
- Understanding of GD&T;, engineering drawings and machining tolerances.
- Knowledge of jigs, fixtures and special-purpose tooling.
- Ability to analyze machining problems and provide effective tooling solutions.
- Knowledge of tool presetting and tool management systems.
- Experience in new tool development, tool trials and supplier coordination.
- Knowledge of CNC machining productivity and cycle-time improvement.
- Familiarity with Lean Manufacturing, Kaizen and 5S.
Key Performance Areas (KPIs)
- Tool Cost Reduction
- Tool Life Improvement
- Reduction in Tool Consumption
- Cycle Time Reduction
- Machining Productivity Improvement
- Tool Availability
- Reduction in Tool-Related Rejection / Rework
- Successful New Tool Development & Trials
- Tooling Inventory Control
- Continuous Improvement & Cost-Saving Initiatives
Interested Candidate Can share your CV to (phone hidden)
Pay: ₹35,000.00 - ₹60,000.00 per month
Benefits
- Cell phone reimbursement
- Food provided
- Health insurance
- Leave encashment
- Paid sick time
- Provident Fund
Work Location: In person
📌 Tooling Manager (Coimbatore)
🏢 Joyfull Engineering Components
📍 Coimbatore